Graco 3A1163A Component Description Fluid Manifold FM, Flow Meters MA, Color Change, Valves ACV

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Component Identification and Definition

 

Table 1: Component Descriptions

 

 

Component

Description

 

 

Fluid Manifold (FM)

Includes wall mounting bracket and mountings for the fluid meter and the following valves:

 

Pneumatically Operated Dose Valve for component A

 

Purge Valves for solvent and air purge

 

 

Flow Meters (MA,

Four optional flow meters are available from Graco:

MS)

G3000 is a general purpose gear meter typically used in flow ranges of 75-3800

 

 

cc/min. (0.02–1.0 gal/min.), pressures up to 4000 psi (28 MPa, 276 bar), and viscosi-

 

ties of 20–3000 centipoise. The K-factor is approximately 0.119 cc/pulse.

 

G3000HR is a high resolution version of the G3000 meter. It is typically used in flow

 

ranges of 38–1900 cc/min. (0.01–0.5 gal/min.), pressures up to 4000 psi (28 MPa,

 

276 bar). and viscosities of 20–3000 centipoise. The K-factor is approximately 0.061

 

cc/pulse.

 

S3000 is a gear meter used for solvents in flow ranges of 38-1900 cc/min. (0.01–0.50

 

gal/min.), pressures up to 3000 psi (21 MPa, 210 bar), and viscosities of 20–50 centi-

 

poise. The K-factor is approximately 0.021 cc/pulse.

 

Coriolis is a specialty meter capable of a wide range of flow rates and viscosities.

 

This meter is available with 1/8 in. or 3/8 in. diameter fluid passages. For detailed

 

information on the Coriolis meter, see manual 313599.

 

The K-factor is user-settable; at lower flow rates use a lower K-factor.

 

1/8 in. fluid passages: set K-factor to .020 or .061.

 

3/8 in. fluid passages: set K-factor to .061 or 0.119.

 

 

Color Change

An optional component. It is available as a color change valve stack for either low or high

Valves (ACV) and

pressure with up to 30 color change valves. Each stack includes one additional valve for

Color Change

solvent to clean the fluid line between color changes.

Module (CCM)

 

 

 

Dual Fiber Optic

Used to communicate between the EasyKey and Fluid Station Control Box.

Cable (FO)

 

 

 

Fluid Station

Used to provide power to the Fluid Station Control Box.

Control Box Power

 

Supply Cable (PS)

 

 

 

Flow Control

Includes an air operated fluid pressure regulator, fluid pressure sensor, voltage to air

Regulator

pressure transducer and circuit board. The function of this unit is to receive the flow ana-

Assembly (FC)

log signal and drive (manage) the desired flow rate.

 

 

3A1163A

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Contents II 2 G ProControl 1KSContents Equipment Approvals Related ManualsLabel Location on EasyKey System Configuration and Part NumbersModels Accessory FeatureFire and Explosion Hazard Skin Injection Hazard Toxic Fluid or Fumes Hazard Important Two-Component Material Information Component Identification and Definition Pneumatically Operated Dose Valve for component a Control Box Power Supply Cable PS Flow ControlAssembly FC Component Description Fluid Manifold FMOptional Cables Intrinsically Safe Installation RequirementsLocation Location RequirementsRequirements on NON-HAZARDOUS Hazardous Classified Location Location onlyWall Mounting See Dimensions and Mounting Hole Layouts,General Information ProControl 1KS System Layout Drawing Wall Mounting Air Connections See the System Pneumatic Schematic onAir Supply RequirementsFluid Connections Fluid SupplyColor Change Valve Stack TI11668a Color Change Board and Solenoid ValvesFlow Control Regulator Regulator Fluid Air Fluid Out FC CableElectrical Requirements Connect Main PowerConnect EasyKey to Fluid Station Control EasyKey Connections and AC Power SwitchFluid Station Board Connections One Color Change Board Color Change Board Switch Settings Two Color Change BoardsConnect Color Change Module Positions Switch S3-S6J11 IG . Color Change Board Switches S3-S6 Wiring Diagram Check Resistance GroundingRobot EasyKey Display Control BoxSystem Pneumatic Schematic Schematic DiagramsNon-Hazardous Area System Electrical SchematicHazardous Area Wall Panel Mounting bracket only Dimensions and Mounting Hole LayoutsFlow Control Module Air Supply Control EasyKeyDimensions and Mounting Hole Layouts Maximum fluid working pressure Maximum working air pressure Technical DataGraco Information Graco Standard Warranty