Graco 3A1163A important safety instructions Grounding, Check Resistance

Page 27

Grounding

Your system must be grounded. Read Warnings, page 6. For intrinsic safety, ground wires for the EasyKey, Fluid Station, and Gun Flush Box must all be connected to the same true earth ground. See FIG. 14, page 28.

Ground the ProControl system as instructed here and in the individual component manuals. A ground wire and clamp, part no. 223547, is available from Graco.

NOTE: To prevent electrical noise interference from high voltage equipment, do not connect the robot ground to the same ground point used by these ProControl com- ponents.

NOTE: Different ground points (unequal potential) may cause current to flow through component cables, caus- ing incorrect signals.

EasyKey

Connect a ground wire from the EasyKey ground screw to a true earth ground. FIG. 14.

Gun Flush Box (Manual or Semi-automatic mode only)

Connect a ground wire from the Gun Flush Box ground lug to a true earth ground. FIG. 14.

Wall Mount Fluid Station

Connect a ground wire from the Wall Mount Fluid Sta- tion ground screw to a true earth ground. FIG. 14.

Color Change Module

Connect a ground wire from the Color Change Module ground screw to a true earth ground. A ground wire and clamp, part no. 223547, is available from Graco. FIG. 14.

Flow Meters

Connect the meter cables as shown in the System Electrical Schematic Hazardous Area on page 31. Failure to properly connect the shield may cause incor- rect signals.

Electrical

Feed Pumps or Pressure Pots

Connect a ground wire and clamp from a true earth ground to the pumps or pots. See pump or pressure pot manual.

Air and Fluid Hoses

Use grounded hoses only.

Spray Gun

Follow the grounding instructions in your gun manual.

Fluid Supply Container

Follow local code.

Object Being Sprayed

Follow local code.

All Solvent Pails Used When Purging

Follow local code. Use only conductive metal pails/con- tainers placed on a grounded surface. Do not place the pail/container on a nonconductive surface, such as paper or cardboard, which interrupts the grounding con- tinuity.

Check Resistance

To ensure proper grounding, resistance between Pro- Mix components and true earth ground must be less than 1 ohm. Read Warnings, page 6.

Have a qualified electrician check resistance between each ProControl component and true earth ground. If resistance is greater than 1 ohm, a different ground site may be required. Do not operate the system until the problem is corrected.

3A1163A

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Contents II 2 G ProControl 1KSContents Equipment Approvals Related ManualsSystem Configuration and Part Numbers ModelsLabel Location on EasyKey Accessory FeatureFire and Explosion Hazard Skin Injection Hazard Toxic Fluid or Fumes Hazard Important Two-Component Material Information Component Identification and Definition Pneumatically Operated Dose Valve for component a Control Box Power Supply Cable PS Flow ControlAssembly FC Component Description Fluid Manifold FMOptional Cables Intrinsically Safe Installation RequirementsLocation Location RequirementsRequirements on NON-HAZARDOUS Hazardous Classified Location Location onlySee Dimensions and Mounting Hole Layouts, General InformationWall Mounting ProControl 1KS System Layout Drawing Wall Mounting Air Connections See the System Pneumatic Schematic onAir Supply RequirementsFluid Connections Fluid SupplyColor Change Valve Stack TI11668a Color Change Board and Solenoid ValvesFlow Control Regulator Regulator Fluid Air Fluid Out FC CableElectrical Requirements Connect Main PowerConnect EasyKey to Fluid Station Control EasyKey Connections and AC Power SwitchFluid Station Board Connections Color Change Board Switch Settings Two Color Change Boards Connect Color Change ModuleOne Color Change Board Switch S3-S6 J11 IG . Color Change Board Switches S3-S6Positions Wiring Diagram Check Resistance GroundingRobot EasyKey Display Control BoxSystem Pneumatic Schematic Schematic DiagramsNon-Hazardous Area System Electrical SchematicHazardous Area Wall Panel Mounting bracket only Dimensions and Mounting Hole LayoutsFlow Control Module Air Supply Control EasyKeyDimensions and Mounting Hole Layouts Maximum fluid working pressure Maximum working air pressure Technical DataGraco Information Graco Standard Warranty