Graco 3A1163A Air Supply, Requirements, Air Connections, See the System Pneumatic Schematic on

Page 17

Air Supply

Requirements

Compressed air supply pressure: 75-100 psi (517-700 kPa, 5.2-7 bar).

Air hoses: use grounded hoses that are correctly sized for your system.

Trapped air can cause a pump or dispense valve to cycle unexpectedly, which could result in serious injury from splashing or moving parts. Use bleed-type shutoff valves.

Air regulator and bleed-type shutoff valve: include in each air line to fluid supply equipment. Install an additional shutoff valve upstream of all air line accessories to isolate them for servicing.

Air line filter: a 10 micron or better air filter is rec- ommended to filter oil and water out of the air supply and help avoid paint contamination and clogged solenoids. See FIG. 5.

Air Connections

See the System Pneumatic Schematic on page 29.

1.Tighten all ProControl system air and fluid line con- nections as they may have loosened during ship- ment.

2.Install a bleed-type air shutoff valve into the control air filter inlet. See FIG. 5.

NOTICE

Use separate air supply lines for the following two connections to avoid contaminating the purge air line with fluid if the air purge valve and a check valve failed.

3.Connect a clean air supply line to the shutoff valve. This air line supplies air to operate the gun, sole- noids, and dispense valves.

NOTE: See Technical Data on page 35 for additional air supply/consumption information.

Air Supply

4.lnstall a bleed-type shutoff valve into the air purge valve inlet line.

5.See FIG. 6. Use the air purge valve tubing (AT, sup- plied) to connect the air purge valve (APV) inlet to a clean, dry air supply (install filters/dryers as needed).

NOTICE

The ProControl potlife timer will not function properly when used with multiple guns operating simultane- ously. To avoid having mixed material set in the equip- ment, carefully monitor potlife by some other means.

If using a Graco electrostatic PROGun, a shutoff valve must be installed in the gun air line to shutoff the atomizing and turbine air to the gun. Contact your Graco distributor for information on air shutoff valves for electrostatic applications.

1 Install a bleed-type air

Main Air Inlet

shutoff valve here.

1 For Air

Purge Valve

For Fluid

For Air

1

Station

 

 

Controls

Flow Switch

 

 

 

Air Filters

 

TI11895a

 

 

FIG. 5. Air Supply Control

 

 

 

 

 

3A1163A

17

Image 17
Contents II 2 G ProControl 1KSContents Equipment Approvals Related ManualsLabel Location on EasyKey System Configuration and Part NumbersModels Accessory FeatureFire and Explosion Hazard Skin Injection Hazard Toxic Fluid or Fumes Hazard Important Two-Component Material Information Component Identification and Definition Assembly FC Control Box Power Supply Cable PS Flow ControlComponent Description Fluid Manifold FM Pneumatically Operated Dose Valve for component aLocation Intrinsically Safe Installation RequirementsLocation Requirements Optional CablesRequirements on NON-HAZARDOUS Hazardous Classified Location Location onlyWall Mounting See Dimensions and Mounting Hole Layouts,General Information ProControl 1KS System Layout Drawing Wall Mounting Air Supply See the System Pneumatic Schematic onRequirements Air ConnectionsFluid Connections Fluid SupplyColor Change Valve Stack TI11668a Color Change Board and Solenoid ValvesFlow Control Regulator Regulator Fluid Air Fluid Out FC CableElectrical Requirements Connect Main PowerConnect EasyKey to Fluid Station Control EasyKey Connections and AC Power SwitchFluid Station Board Connections One Color Change Board Color Change Board Switch Settings Two Color Change BoardsConnect Color Change Module Positions Switch S3-S6J11 IG . Color Change Board Switches S3-S6 Wiring Diagram Check Resistance GroundingRobot EasyKey Display Control BoxSystem Pneumatic Schematic Schematic DiagramsNon-Hazardous Area System Electrical SchematicHazardous Area Wall Panel Mounting bracket only Dimensions and Mounting Hole LayoutsFlow Control Module Air Supply Control EasyKeyDimensions and Mounting Hole Layouts Maximum fluid working pressure Maximum working air pressure Technical DataGraco Information Graco Standard Warranty