Graco 3A1163A important safety instructions System Electrical Schematic, Non-Hazardous Area

Page 30

Schematic Diagrams

System Electrical Schematic

NOTE: The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system. Some compo- nents shown are not included with all systems.

Non-Hazardous Area

NON-HAZARDOUS AREA

 

OPERATOR INTERFACE

 

 

DC OK

+

POWER

1

L1 85-250 VAC

+24 VDC

+

2

N

SUPPLY

COMMON

-

 

 

 

 

 

COMMON

-

 

 

 

POWER HARNESS

1

UNUSED

 

 

2

UNUSED

 

J1

3

UNUSED

 

 

4

UNUSED

HARNESS

 

5

UNUSED

 

 

L1

 

LINE

 

 

L1

 

 

 

FILTER

 

 

N

 

 

N

 

 

 

 

 

 

 

 

 

 

 

GND

L1

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

BLOCK

 

 

 

 

 

 

1

GND

 

 

 

 

 

 

 

GND LUG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

1

POWER

 

 

 

 

 

 

 

 

 

2

ROCKER

 

 

 

 

 

 

 

 

 

1A

SWITCH

 

 

 

OPEN

 

 

1B

 

 

 

 

 

 

 

 

 

OPEN

 

 

2A

 

 

 

 

 

 

2B

 

 

L1

N

GND

GND N L1 85-250

VAC

MEMBRANE SWITCH WITH RIBBON CABLE

DISPLAY

J4

1

2

3

4

5

6

7

8

9

10

11

J2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

 

 

 

 

 

 

 

J5

1

 

 

 

 

+12VDC I/S (RED)

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

COM (BLACK)

 

 

 

 

 

 

 

 

BARRIER

3

 

 

 

 

SHIELD

 

 

 

 

 

 

 

 

BOARD

1

 

 

 

+24VDC

 

 

 

 

 

 

 

 

 

 

J4

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

OPEN

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

COMMON

 

 

 

 

 

 

DISPLAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALARM

 

 

 

1

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J9

2

 

-

 

 

 

 

 

+

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

-

 

 

 

 

 

 

RJ45

RJ45

 

 

 

 

 

 

3'

 

 

 

 

 

J6

 

 

 

 

 

 

 

 

 

 

 

 

J2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER DIST.

 

 

 

 

 

 

 

RJ45

RJ45

 

 

 

 

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLOCKS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

 

 

J3

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

REMOTE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

I/O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTEGRATION

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

SHIELD

 

 

J4

 

1

 

FLOW CONTROL CAL. (BLK)

 

 

 

1

 

 

 

 

 

 

2

 

GUN TRIGGER (WHT)

 

 

 

2

 

 

 

 

 

 

3

 

DIGITAL IN COMMON (RED)

 

 

 

3

 

 

 

 

 

J5

4

 

REMOTE STOP (GRN)

 

 

 

4

 

 

 

 

J5

5

 

ALARM RESET (BRN)

 

 

 

5

 

 

 

 

 

 

6

 

ALARM OUTPUT (BLU)

 

 

 

6

 

 

 

 

 

 

7

 

DIGITAL OUTPUT COMMON (ORG)

 

 

 

7

 

 

 

 

 

 

8

 

POT LIFE (YEL)

 

 

 

8

 

 

 

 

 

 

9

 

FLOW RATE ANALOG IN (PUR)

 

 

 

9

 

 

 

 

 

 

10

 

FLOW RATE ANALOG COMMON (GRAY)

 

10

 

 

 

 

I/O HARNESSES

 

1

 

 

 

RS485 INTEGRATION A (WHT/BLU)

1

TERMINAL

 

 

 

 

BLOCKS

 

2

 

 

 

RS485 INTEGRATION B (BLU/WHT)

2

 

J10

3

 

 

 

RS485 INTEGRATION GROUND (SHIELD)

3

 

 

4

 

 

 

RS485 NETWORK A (WHT/ORG)

4

 

 

5

 

 

 

RS485 NETWORK B (ORG/WHT)

 

 

 

5

 

 

 

 

 

 

 

 

J7

6

 

 

 

RS485 NETWORK GROUND (SHIELD)

 

 

6

 

 

 

 

 

 

 

 

 

 

FO IN (BLK)

 

 

 

J8

 

 

 

FO OUT (BLU)

 

 

 

RJ45

RJ45

3'

 

 

 

 

 

 

 

 

 

 

 

 

 

P1

RJ45

BULKHEAD

CABLE

(50' STD.)/

(100' OPTION)

1MIX INPUT

2PURGE INPUT

3JOB COMPLETE INPUT

4EXTERNAL CLR CHG READY

5RESET ALARM INPUT

6DIGITAL INPUT COMMON

1DIGITAL INPUT COMMON

2RECIPE BIT 0 INPUT

3RECIPE BIT 1 INPUT

4RECIPE BIT 2 INPUT

5RECIPE BIT 3 INPUT

6RECIPE BIT 4 INPUT

7RECIPE BIT 5 INPUT

8RECIPE CHANGE INPUT

1DIGITAL OUTPUT COMMON/POWER

2PURGE/RECIPE CHG ACTIVE OUTPUT

3MIX ACTIVE OUTPUT

4MIX READY OUTPUT

5FILL ACTIVE

6FLOW CAL. ACTIVE

7FLOW RATE ALARM OUTPUT

8DIGITAL OUTPUT COMMON/POWER

1DIGITAL OUTPUT COMMON/POWER

2SPECIAL OUTPUT #1

3SPECIAL OUTPUT #2

4SPECIAL OUTPUT #3

5SPECIAL OUTPUT #4

6DIGITAL OUTPUT COMMON/POWER

(+24) YEL

(COM) GRAY BEACON ORG

BRN

RED

CABLE

3'

(25'-200' OPTIONS)

RJ45

 

RJ45

WEB SERVER

 

MODULE

30

3A1163A

Image 30
Contents ProControl 1KS II 2 GContents Related Manuals Equipment ApprovalsSystem Configuration and Part Numbers ModelsLabel Location on EasyKey Feature AccessoryFire and Explosion Hazard Skin Injection Hazard Toxic Fluid or Fumes Hazard Important Two-Component Material Information Component Identification and Definition Component Description Fluid Manifold FM Control Box Power Supply Cable PS Flow ControlAssembly FC Pneumatically Operated Dose Valve for component aLocation Requirements Intrinsically Safe Installation RequirementsLocation Optional CablesNON-HAZARDOUS Hazardous Classified Location Location only Requirements onSee Dimensions and Mounting Hole Layouts, General InformationWall Mounting ProControl 1KS System Layout Drawing Wall Mounting Requirements See the System Pneumatic Schematic onAir Supply Air ConnectionsFluid Supply Fluid ConnectionsColor Change Board and Solenoid Valves Color Change Valve Stack TI11668aRegulator Fluid Air Fluid Out FC Cable Flow Control RegulatorRequirements Connect Main Power ElectricalEasyKey Connections and AC Power Switch Connect EasyKey to Fluid Station ControlFluid Station Board Connections Color Change Board Switch Settings Two Color Change Boards Connect Color Change ModuleOne Color Change Board Switch S3-S6 J11 IG . Color Change Board Switches S3-S6Positions Wiring Diagram Grounding Check ResistanceEasyKey Display Control Box RobotSchematic Diagrams System Pneumatic SchematicSystem Electrical Schematic Non-Hazardous AreaHazardous Area Dimensions and Mounting Hole Layouts Wall Panel Mounting bracket onlyEasyKey Flow Control Module Air Supply ControlDimensions and Mounting Hole Layouts Technical Data Maximum fluid working pressure Maximum working air pressureGraco Standard Warranty Graco Information