Multiquip HHXG5 Oil/Water Separator, Oil And Fuel Lines, Radiator/Cooling System, Engine Tune-Up

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mAINTENANCE

Oil/Water Separator

Drain water from the bottom of the fuel filter by loosening the drain plug and allowing the water to drain out. Refer to your engine manual for specific details to perform this operation.

Oil And Fuel Lines

1.Check the oil and fuel lines and connections regularly for leaks or damage. Repair or replace as necessary.

2.Replace the oil and fuel lines every two years to maintain the line's performance and flexibility.

Radiator/Cooling System

WARNING

Hot coolant can cause severe burns. DO NOT remove cap if radiator is HOT.

1.Check and clean radiator fins.

2.Check cooling water.

3.Check radiator hoses for fatigue or cracking.

4.Check radiator cap seal.

Battery/Charging System

1.Check and clean battery terminals for corrosion.

DANGER

Use all safety precautions specified by the battery manufacturer when working with the battery.

Flammable, explosive gas. (produces hydrogen gas while charging or during operation). Keep area around battery well ventilated and keep from any fire source.

Battery electrolyte contains corrosive, toxic chemical. (dilute sulfuric acid). Avoid contact with eyes and skin.

Shock or Fire due to electric short- circuit. Disconnect battery cables before inspecting electrical system and never "spark" battery terminals to test for charge.

2.Check and keep battery electrolyte between upper and lower limits indicated on the battery. Never operate or recharge without sufficient fluid in the battery.

3.Never attempt to charge a battery that is frozen. The battery can explode unless first allowed to thaw.

4.Disconnect the negative terminal ( - ) of the battery during storage. If unit will be stored where ambient temperature will drop to -15oC or less, remove and store battery in a warm, dry place.

Long Term Storage

„„Remove the battery.

„„Drain fuel from fuel tank.

„„Clean exterior with a cloth soaked in clean oil.

„„Store unit covered with plastic sheet in moisture and dust-free location out of direct sunlight.

CAUTION

Never store the ride-on trowel with fuel in the tank for any extended period of time. Always clean up spilled fuel immediately.

Engine Tune-Up

See your engine manual for specific information on tuning up your engine.

NOTICE

See the engine manual supplied with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems.

CAUTION

ALWAYS disconnect battery cables before attempting any service or maintenance on the ride-on trowel.

page 28 — HHXg5 RIDE-ON TROWEL • operation manual — rev. #1 (10/25/10)

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Contents Model HHXG5 Proposition 65 Warning Silicosis Warning Silicosis/Respiratory WarningsRespiratory Hazards Table of Contents HHXG5 Ride-On TrowelPage Training checklist CompletelyDaily pre-operation checklist Daily pre-Operation ChecklistSafety Information SaFeTY meSSageSGeNeRaL SaFeTY TROWeL SaFeTY ENgINe SaFeTYOrder Form PT-160 Before servicing equipmentBaTTeRY SaFeTY FueL SaFeTY„ Use well-insulated gloves when picking up the battery TRaNSpORTINg SaFeTY TOWINg SaFeTYLifting „ aLWaYS shutdown engine before transportingENvIRONmeNTaL SaFeTY DIMENSIONS/SPECIFICATIONS Trowel HHX SpecificationsSpecifications Engine FuelGeneral Information Controls and Indicators HHXG5 Controls and Indicators FrontHHXG5 Controls and Indicators Rear HHXG5 Controls and Indicators Clamshell Open Engine Components Gasoline Linked to the accelerator systemTrowel Setup Instructions SetupBattery Setup Inspection Engine Oil LevelGearbox Oil Level FuelOperation Starting the EngineSteering Control Joystick Directional PositioningBlade Pitch Matching Blade Pitch for Both Sets of BladesMAINTENANCE Maintenance Schedule Daily 8-10 HoursWeekly 30-40 Hours Monthly 100-150 HoursAir Cleaner Daily Changing Engine Oil And FilterOil Filter 300 Hours Fuel FilterBattery/Charging System Oil/Water SeparatorOil And Fuel Lines Radiator/Cooling SystemChecking The Drive Belt MAINTENANCE old style clutchRemoving the Drive Belt Installing the Drive Belt Using New Drive Belt Expanding Lower Drive PulleySpare Drive Belt Replacement Left Side GearboxHow It Works Figure Springs High Engine RPM Driven PulleyClutch Spring Driven Pulley CAM Bracket Moveable Fixed FaceMAINTENANCE new style clutch Belt measurementInstalling Drive Belt Lower drive pulleyHow it works MAINTENANCE Trowel Blade Pitch Adjustment ProcedureSingle Pitch Twin PitchTMSteering Adjustment Clean-UpChanging Blades „„Do the pitch control towers rock back and forth?Trowel Arm Adjustment AssemblyPlace the trowel in a FLAT, Level area Distance from the lower wear plateTrowel Arm Removal Trowel Blade RemovalRemove the trowel arm from the spider plate Locate the trowel arm adjustment tool P/N Checking Trowel Arm StraightnessInstalling Pans Onto Finisher Blades Re-AssemblyLifting/Crush Hazard.DO not lift trowel with pans attached Checking Steering Pressure Hydraulic Steering PressureVerify the hydraulic fluid level is correct Move the throttle lever to Full engine RPMSteering Pressure Adjustment Steering Pressure CheckDecommissioning trowel Decommissioning Trowel/ComponentsWiring Diagram Engine StarterConnector Orientation Front View Relay Orientation Troubleshooting Symptom Possible problem SolutionTroubleshooting Ride-On Trowel Troubleshooting engine Air cleaner dirty? Clean or replace air cleaner HERE’S HOW to GET Help
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