Multiquip HHXG5 operation manual Trowel Setup Instructions, Battery Setup

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SETUP

Trowel Setup Instructions

The purpose of this section is to assist the user in the setting up of a NEW trowel. If your trowel is already assembled (seats, handles, knobs and battery, then this section can be skipped.

NOTICE

The new ride-on trowel cannot be put into service until the setup installation instructions are completed.These pre-setup instructions only need to be performed at the time of unpacking a NEW trowel.

Before packaging and shipping this Whiteman Ride-On Power Trowel was run and tested at the factory. If there are problems with the trowel, please let us know.

NOTICE

HHX trowels have a seat that is mounted on tracks, similar to an automobile seat.This seat can be adjusted fore and aft via the Control Joystick under the front of the seat.

Battery Setup

This trowel was shipped with a wet charged battery. This battery may need to be charged for a brief period of time as per the manufacturer instructions.

To install the battery on the trowel, make sure that the battery is well seated in the battery box and the terminals are properly connected.The positive cable, normally red, is associated with the "+" symbol on the battery.The negative cable, normally black, is associated with the "-" symbol on the battery, (Figure 6). Connect the positive cable to the positive terminal on the battery first, then connect the negative cable to the negative terminal. Close the plastic battery box cover and secure the battery box.

DANGER

Use all safety precautions specified by the battery manufacturer when working with the battery.

Flammable, explosive gas. (produces hydrogen gas while charging or during operation). Keep area around battery well ventilated and keep from any fire source.

Battery electrolyte contains corrosive, toxic chemical. (dilute sulfuric acid). Avoid contact with eyes and skin.

Shock or Fire due to electric short- circuit. Disconnect battery cables before inspecting electrical system and never "spark" battery terminals to test for charge.

. NOTICE

ALWAYS be sure the battery cables are properly connected to the battery terminal. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery.

CAUTION

Use all safety precautions specified by the battery manufacturer when working with the battery. See further specific safety information on page 11 of this manual.

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2

Figure 6. Battery Cable Orientation

HHXG5 RIDE-ON TROWEL • operation manual — rev. #1 (10/25/10) — page 21

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Contents Model HHXG5 Proposition 65 Warning Silicosis/Respiratory Warnings Silicosis WarningRespiratory Hazards HHXG5 Ride-On Trowel Table of ContentsPage Completely Training checklistDaily pre-Operation Checklist Daily pre-operation checklistSaFeTY meSSageS Safety InformationGeNeRaL SaFeTY ENgINe SaFeTY TROWeL SaFeTYOrder Form PT-160 Before servicing equipmentFueL SaFeTY BaTTeRY SaFeTY„ Use well-insulated gloves when picking up the battery TOWINg SaFeTY TRaNSpORTINg SaFeTYLifting „ aLWaYS shutdown engine before transportingENvIRONmeNTaL SaFeTY HHX Specifications DIMENSIONS/SPECIFICATIONS TrowelFuel Specifications EngineGeneral Information HHXG5 Controls and Indicators Front Controls and IndicatorsHHXG5 Controls and Indicators Rear HHXG5 Controls and Indicators Clamshell Open Linked to the accelerator system Engine Components GasolineSetup Trowel Setup InstructionsBattery Setup Engine Oil Level InspectionGearbox Oil Level FuelStarting the Engine OperationControl Joystick Directional Positioning SteeringMatching Blade Pitch for Both Sets of Blades Blade PitchMaintenance Schedule Daily 8-10 Hours MAINTENANCEWeekly 30-40 Hours Monthly 100-150 HoursChanging Engine Oil And Filter Air Cleaner DailyOil Filter 300 Hours Fuel FilterOil/Water Separator Battery/Charging SystemOil And Fuel Lines Radiator/Cooling SystemMAINTENANCE old style clutch Checking The Drive BeltRemoving the Drive Belt Expanding Lower Drive Pulley Installing the Drive Belt Using New Drive BeltLeft Side Gearbox Spare Drive Belt ReplacementSprings High Engine RPM Driven Pulley How It Works FigureSpring Driven Pulley CAM Bracket Moveable Fixed Face ClutchBelt measurement MAINTENANCE new style clutchLower drive pulley Installing Drive BeltHow it works Blade Pitch Adjustment Procedure MAINTENANCE TrowelSingle Pitch Twin PitchTMClean-Up Steering AdjustmentChanging Blades „„Do the pitch control towers rock back and forth?Assembly Trowel Arm AdjustmentPlace the trowel in a FLAT, Level area Distance from the lower wear plateTrowel Blade Removal Trowel Arm RemovalRemove the trowel arm from the spider plate Checking Trowel Arm Straightness Locate the trowel arm adjustment tool P/NRe-Assembly Installing Pans Onto Finisher BladesLifting/Crush Hazard.DO not lift trowel with pans attached Hydraulic Steering Pressure Checking Steering PressureVerify the hydraulic fluid level is correct Move the throttle lever to Full engine RPMSteering Pressure Check Steering Pressure AdjustmentDecommissioning Trowel/Components Decommissioning trowelStarter Wiring Diagram EngineConnector Orientation Front View Relay Orientation Symptom Possible problem Solution TroubleshootingTroubleshooting Ride-On Trowel Troubleshooting engine Air cleaner dirty? Clean or replace air cleaner HERE’S HOW to GET Help
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