Multiquip HHXG5 operation manual How it works

Page 36

mAINTENANCE (new style clutch)

How it works

The Multi-Clutch functions much like a standard CVT system. As the engine RPM’s increase, the drive or primary clutch closes, forcing the belt to ride outwards on the drive sheaves. The closing of the drive clutch also forces the belt to open the driven or secondary sheaves.The opening and closing of these sheaves creates a ratio variation… hence CVT or Continuously Variable Transmission.

Belt protection is achieved within the Multi-Clutch through the use of a series of centrifugal clutches.While most CVT systems have a loose or slack belt while the engine idles, the sheaves of those systems are constantly rotating and wearing on the belt.

Those systems also require the stationary belt to be pinched by the constantly rotating sheaves during startup. The relative rotation of the sheaves to the belt causes unnecessary wear on the belt. With traditional CVT systems, wear on the belt happens any time the engine is idling and at every start up of the driven equipment.This is where the Multi-Clutch differs from the other CVT’s.

The Multi-Clutch utilizes two centrifugal clutches (the starter clutch system) to drive the sheaves of the drive (primary) clutch. What that means is that the belt can remain tight in the sheaves, and that both the sheaves and the belt are stationary while the vehicle is idling.This eliminates the belt wear at an idle, and during start up, while also providing one additional form of belt protection.

The centrifugal clutches (starter clutch) can act as overload protection as well. In cases where too much torque is trying to be transmitted to the belt, the centrifugals can slip before the maximum load on the belt is achieved.What this means is that instead of the belt slipping on the sheaves during an overload, the centrifugals will first slip further protecting the belt from damage.

page 36 — HHXg5 RIDE-ON TROWEL • operation manual — rev. #1 (10/25/10)

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Contents Model HHXG5 Proposition 65 Warning Silicosis/Respiratory Warnings Silicosis WarningRespiratory Hazards Table of Contents HHXG5 Ride-On TrowelPage Training checklist CompletelyDaily pre-operation checklist Daily pre-Operation ChecklistSafety Information SaFeTY meSSageSGeNeRaL SaFeTY TROWeL SaFeTY ENgINe SaFeTYOrder Form PT-160 Before servicing equipmentFueL SaFeTY BaTTeRY SaFeTY„ Use well-insulated gloves when picking up the battery TRaNSpORTINg SaFeTY TOWINg SaFeTYLifting „ aLWaYS shutdown engine before transportingENvIRONmeNTaL SaFeTY DIMENSIONS/SPECIFICATIONS Trowel HHX SpecificationsSpecifications Engine FuelGeneral Information Controls and Indicators HHXG5 Controls and Indicators FrontHHXG5 Controls and Indicators Rear HHXG5 Controls and Indicators Clamshell Open Engine Components Gasoline Linked to the accelerator systemSetup Trowel Setup InstructionsBattery Setup Inspection Engine Oil LevelGearbox Oil Level FuelOperation Starting the EngineSteering Control Joystick Directional PositioningBlade Pitch Matching Blade Pitch for Both Sets of BladesMAINTENANCE Maintenance Schedule Daily 8-10 HoursWeekly 30-40 Hours Monthly 100-150 HoursAir Cleaner Daily Changing Engine Oil And FilterOil Filter 300 Hours Fuel FilterBattery/Charging System Oil/Water SeparatorOil And Fuel Lines Radiator/Cooling SystemMAINTENANCE old style clutch Checking The Drive BeltRemoving the Drive Belt Installing the Drive Belt Using New Drive Belt Expanding Lower Drive PulleySpare Drive Belt Replacement Left Side GearboxHow It Works Figure Springs High Engine RPM Driven PulleyClutch Spring Driven Pulley CAM Bracket Moveable Fixed FaceMAINTENANCE new style clutch Belt measurementInstalling Drive Belt Lower drive pulleyHow it works MAINTENANCE Trowel Blade Pitch Adjustment ProcedureSingle Pitch Twin PitchTMSteering Adjustment Clean-UpChanging Blades „„Do the pitch control towers rock back and forth?Trowel Arm Adjustment AssemblyPlace the trowel in a FLAT, Level area Distance from the lower wear plateTrowel Blade Removal Trowel Arm RemovalRemove the trowel arm from the spider plate Locate the trowel arm adjustment tool P/N Checking Trowel Arm StraightnessRe-Assembly Installing Pans Onto Finisher BladesLifting/Crush Hazard.DO not lift trowel with pans attached Checking Steering Pressure Hydraulic Steering PressureVerify the hydraulic fluid level is correct Move the throttle lever to Full engine RPMSteering Pressure Adjustment Steering Pressure CheckDecommissioning trowel Decommissioning Trowel/ComponentsWiring Diagram Engine StarterConnector Orientation Front View Relay Orientation Troubleshooting Symptom Possible problem SolutionTroubleshooting Ride-On Trowel Troubleshooting engine Air cleaner dirty? Clean or replace air cleaner HERE’S HOW to GET Help
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