Multiquip HHXG5 operation manual Troubleshooting Ride-On Trowel

Page 49

 

 

TROUBLESHOOTING

 

 

 

 

 

 

 

Troubleshooting (Ride-On Trowel) - continued

Symptom

possible problem

Solution

 

 

 

 

 

Check all electrical connections in the lighting circuit.

 

Wiring?

Verify wiring is in good condition with no shorts. Replace

 

 

defective wiring or components immediately.

 

 

 

 

 

If +12VDC is present at light fi xture connector when light

Lights (optional) not working.

Lights?

switch is activated and light does not turn on, replace

 

 

light bulb.

 

Bad switch?

Check the continuity of light switch. Replace light switch

 

if defective.

 

 

 

Bad fuse?

Check fuse. Replace fuse if defective.

 

 

 

 

Retardant?

Check retardant level in tank. Fill tank as required.

 

 

 

 

 

Check all electrical connections in the spray pump

 

Wiring?

circuit. Verify wiring is in good condition with no shorts.

 

 

Replace defective wiring or components immediately.

 

 

 

Retardant spray (optional) not working.

Bad switch?

Check the continuity of both left and right spray switches

(palm handles). Replace spray switch if defective..

 

 

 

 

 

 

 

If +12VDC is present at pump connector when spray

 

Bad spray pump?

switch is activated and pump does not operate, replace

 

 

spray pump.

 

 

 

 

Bad fuse?

Check fuse. Replace fuse if defective.

 

 

 

 

Blade speed out of adjustment?

See section on blade speed adjustment.

 

 

 

 

Pivots?

Check to ensure free movement of hydraulic drive

Steering is unresponsive.

motors.

 

 

 

 

 

Hydraulic pressure?

Check to ensure that hydraulic pressure is adequate.

 

See section on checking hydraulic pressure.

 

 

 

 

 

Operating position is uncomfortable.

Seat adjusted for operator?

Adjust seat with lever located on the front of the seat.

 

Broken pitch tower components?

Inspect all pitch tower components. Replace all defective

Linkage on Twin Pitch Tower not working.

components immediately.

 

 

Defective drive pitch cable?

Inspect drive pitch cable. Replace if defective or broken.

 

 

 

 

Worn belts?

Replace belt.

 

 

 

 

Clutch out of adjustment?

Adjust per instructions in maintenance section of this

 

manual.

 

 

 

 

 

 

Worn or defective clutch parts?

Replace parts as necessary.

Clutch slipping or sluggish response to engine

 

 

 

Rotate input shaft by hand. If shaft rotates with diffi culty,

speed change.

 

Worn bearings in gearbox?

check the input and output shaft bearings. Replace as

 

 

 

necessary.

 

 

 

 

 

Verify that the gearbox shaft rotates when the input shaft

 

Worn or broken gears in gearbox?

is rotated. Replace both the worm and worm gear as a

 

 

set.

 

 

 

HHXG5 RIDE-ON TROWEL • operation manual — rev. #1 (10/25/10) — page 49

Image 49
Contents Model HHXG5 Proposition 65 Warning Silicosis Warning Silicosis/Respiratory WarningsRespiratory Hazards HHXG5 Ride-On Trowel Table of ContentsPage Completely Training checklistDaily pre-Operation Checklist Daily pre-operation checklistSaFeTY meSSageS Safety InformationGeNeRaL SaFeTY ENgINe SaFeTY TROWeL SaFeTYOrder Form PT-160 Before servicing equipmentBaTTeRY SaFeTY FueL SaFeTY„ Use well-insulated gloves when picking up the battery TOWINg SaFeTY TRaNSpORTINg SaFeTYLifting „ aLWaYS shutdown engine before transportingENvIRONmeNTaL SaFeTY HHX Specifications DIMENSIONS/SPECIFICATIONS TrowelFuel Specifications EngineGeneral Information HHXG5 Controls and Indicators Front Controls and IndicatorsHHXG5 Controls and Indicators Rear HHXG5 Controls and Indicators Clamshell Open Linked to the accelerator system Engine Components GasolineTrowel Setup Instructions SetupBattery Setup Engine Oil Level InspectionGearbox Oil Level FuelStarting the Engine OperationControl Joystick Directional Positioning SteeringMatching Blade Pitch for Both Sets of Blades Blade PitchMaintenance Schedule Daily 8-10 Hours MAINTENANCEWeekly 30-40 Hours Monthly 100-150 HoursChanging Engine Oil And Filter Air Cleaner DailyOil Filter 300 Hours Fuel FilterOil/Water Separator Battery/Charging SystemOil And Fuel Lines Radiator/Cooling SystemChecking The Drive Belt MAINTENANCE old style clutchRemoving the Drive Belt Expanding Lower Drive Pulley Installing the Drive Belt Using New Drive BeltLeft Side Gearbox Spare Drive Belt ReplacementSprings High Engine RPM Driven Pulley How It Works FigureSpring Driven Pulley CAM Bracket Moveable Fixed Face ClutchBelt measurement MAINTENANCE new style clutchLower drive pulley Installing Drive BeltHow it works Blade Pitch Adjustment Procedure MAINTENANCE TrowelSingle Pitch Twin PitchTMClean-Up Steering AdjustmentChanging Blades „„Do the pitch control towers rock back and forth?Assembly Trowel Arm AdjustmentPlace the trowel in a FLAT, Level area Distance from the lower wear plateTrowel Arm Removal Trowel Blade RemovalRemove the trowel arm from the spider plate Checking Trowel Arm Straightness Locate the trowel arm adjustment tool P/NInstalling Pans Onto Finisher Blades Re-AssemblyLifting/Crush Hazard.DO not lift trowel with pans attached Hydraulic Steering Pressure Checking Steering PressureVerify the hydraulic fluid level is correct Move the throttle lever to Full engine RPMSteering Pressure Check Steering Pressure AdjustmentDecommissioning Trowel/Components Decommissioning trowelStarter Wiring Diagram EngineConnector Orientation Front View Relay Orientation Symptom Possible problem Solution TroubleshootingTroubleshooting Ride-On Trowel Troubleshooting engine Air cleaner dirty? Clean or replace air cleaner HERE’S HOW to GET Help
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