Multiquip HHXG5 operation manual Wiring Diagram Engine, Starter

Page 46

WIRING DIAGRAM (ENGINE)

1 RIGHT-SIDE

2

 

RIGHT-SIDE

3 LEFT-SIDE

4

 

LEFT-SIDE

RETARDANT SPRAY

RETARDANT SPRAY

RETARDANT SPRAY

RETARDANT SPRAY

 

 

SWITCH

PUMP MOTOR

 

 

SWITCH

 

PUMP MOTOR

 

 

 

 

 

 

 

 

 

 

 

PUMP

 

 

 

 

 

 

 

 

 

 

 

PUMP

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

RED

 

BLK

 

 

 

 

 

 

 

 

 

 

 

 

RED

 

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M

 

F

 

 

 

 

 

 

 

 

 

 

 

M

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

 

 

F

 

M

 

P13

 

 

 

 

 

 

 

 

 

F

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B P17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

 

 

 

 

 

 

 

 

1

 

2

 

BLK

RED

BLK

RED

C

P14

2

1

D

P9

2

1

E

 

RIGHT FRONT

 

BLK

LIGHT 5

2

DS1

WHT

1

 

 

 

 

 

RIGHT

 

 

LIGHT

 

BLK

6

2

DS2

WHT

1

 

 

 

 

 

RIGHT REAR

 

 

LIGHT

 

 

 

BLK

 

BLK

 

RED/YEL

 

 

RED/YEL

 

 

 

GND

 

GND

 

 

 

 

RED

 

 

 

 

 

 

 

 

RED +12VDC

 

 

 

 

 

BLK 10 AWG

 

 

 

 

 

 

FUSE

 

IGNITION

 

GND

BLOCK

 

36 SWITCH

 

K1-1 NC

20

F1

 

 

 

 

 

NC

 

6

 

 

87A

 

 

 

 

 

 

10A

 

5 IG

1

30

RED 10 AWG

 

 

 

4 ST

 

 

 

21

F3

 

B

K1

K1-2 NO

 

 

 

 

COMMON

87

 

 

 

3

2

 

 

 

10A

 

 

 

 

 

 

 

 

WHITE

 

 

22

F5

 

 

SPLICE

 

 

 

PURPLE

 

 

 

 

 

 

YELLOW

 

 

RED (86)

 

10A

 

 

 

 

 

J1-1

RED

 

K K1

35

23

F6

10A

 

 

 

MAIN RELAY

 

 

34

F7

 

 

10A

 

COIL

 

J1-2

 

 

 

BROWN

 

BLACK (85)

 

 

YELLOW

 

24

F4

 

 

 

 

 

 

 

30A

SPLICE

RED 10 AWG

 

 

 

 

 

 

 

 

F2

RED

 

 

 

 

25

 

 

 

 

 

NC

 

B

 

 

 

 

AWG

 

 

 

 

30A

ST

 

 

 

 

 

 

 

 

 

STARTER

 

 

 

 

10

 

N

 

RED

 

 

 

 

 

 

BLK

P10

 

BLK

7

 

 

2

2

DS3

 

 

 

WHT

 

 

RED

1

1

 

 

 

 

 

 

 

 

F

 

 

LEFT FRONT

 

 

BLK

P18

 

BLK

LIGHT 8

 

 

2

2

DS4

 

 

RED

WHT

 

 

1

1

 

 

 

 

 

 

SPLICE

SPLICE

G

 

 

LEFT

 

 

 

 

LIGHT

 

 

 

 

 

 

 

 

BLK

P19

 

BLK

9

 

 

2

2

DS5

 

 

 

WHT

 

 

RED

1

1

 

 

 

 

 

 

 

 

H

 

 

LEFT REAR

 

 

 

 

 

LIGHT

 

 

BLK

P20

 

BLK

10

CONNECT TO

2

2

DS6

RED

WHT

CHASSIS GROUND

1

1

 

 

 

 

 

HOUR

 

 

 

 

LIGHT SWITCH

METER

19

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

11

RED

BLK

 

 

 

 

 

 

 

 

 

RED 10 AWG

 

 

 

 

 

ENGINE

RED 10 AWG

 

 

 

STATUS

 

 

 

 

 

INDICATOR

 

 

P6

18

 

OIL PRESSURE

 

 

 

 

 

 

 

I

 

1

2

3

12

SWITCH

4

5

6

 

 

 

 

 

 

 

 

GRAY

 

BLK

1

2

3

ORANGE

 

 

4

5

6

 

 

 

 

P7

 

YELLOW

 

 

 

 

 

 

 

RED

33

P4

 

 

 

 

 

 

4

G

 

 

BLK

1

F

 

 

3

E

 

 

 

2

I

IGNITION

 

 

 

 

 

 

M

 

MODULE

 

BATTERY 32

 

26

 

P2

 

 

 

5

C

 

 

SPARK PLUGS

4

D

 

 

 

1

A

 

 

 

2

B

 

 

 

6

J

 

 

 

3

 

 

J

BLK

GND

GND

1 1

2 2

GND

TEMPERATURE

13SWITCH

BLK

GND

FUEL

PUMP 14

 

 

 

 

 

RED

 

 

 

 

 

BLK

 

 

 

COIL 1

COIL 2

COIL 3

YELLOW/BLK YELLOW PURPLE

 

GND

 

 

 

 

 

ENGINE

 

 

 

 

 

 

29

30

31

 

L

 

27 SPEED

 

 

 

 

P15

 

SENSOR

 

 

 

BLACK

 

GREEN

 

 

 

 

1

1

 

 

 

 

 

BLUE

 

 

 

 

GREEN

2

2

 

 

 

 

 

 

17

SEAT

 

 

KILL

FUEL

 

SWITCH

SHUT-OFF

15

 

 

 

SOLENOID

 

 

 

 

 

PURPLE

F

M

RED

BLK

 

 

 

 

 

RED

16

 

 

ALTERNATOR

 

 

 

 

SPLICE

 

BLUE/WHITE (CHARGE LAMP)

 

 

 

F8 28

 

RED 10 AWG

RED

 

 

B

50A

 

ALL WIRES ARE 16 AWG EXCEPT WHERE NOTED.

 

 

page 46 — HHXg5 RIDE-ON TROWEL • operation manual — rev. #1 (10/25/10)

Page 45 Page 47
Image 46
Page 45 Page 47
Contents Model HHXG5 Proposition 65 Warning Silicosis Warning Silicosis/Respiratory WarningsRespiratory Hazards Table of Contents HHXG5 Ride-On TrowelPage Training checklist CompletelyDaily pre-operation checklist Daily pre-Operation ChecklistSafety Information SaFeTY meSSageSGeNeRaL SaFeTY Order Form PT-160 TROWeL SaFeTYENgINe SaFeTY Before servicing equipmentBaTTeRY SaFeTY FueL SaFeTY„ Use well-insulated gloves when picking up the battery Lifting TRaNSpORTINg SaFeTYTOWINg SaFeTY „ aLWaYS shutdown engine before transportingENvIRONmeNTaL SaFeTY DIMENSIONS/SPECIFICATIONS Trowel HHX SpecificationsSpecifications Engine FuelGeneral Information Controls and Indicators HHXG5 Controls and Indicators FrontHHXG5 Controls and Indicators Rear HHXG5 Controls and Indicators Clamshell Open Engine Components Gasoline Linked to the accelerator systemTrowel Setup Instructions SetupBattery Setup Gearbox Oil Level InspectionEngine Oil Level FuelOperation Starting the EngineSteering Control Joystick Directional PositioningBlade Pitch Matching Blade Pitch for Both Sets of BladesWeekly 30-40 Hours MAINTENANCEMaintenance Schedule Daily 8-10 Hours Monthly 100-150 HoursOil Filter 300 Hours Air Cleaner DailyChanging Engine Oil And Filter Fuel FilterOil And Fuel Lines Battery/Charging SystemOil/Water Separator Radiator/Cooling SystemChecking The Drive Belt MAINTENANCE old style clutchRemoving the Drive Belt Installing the Drive Belt Using New Drive Belt Expanding Lower Drive PulleySpare Drive Belt Replacement Left Side GearboxHow It Works Figure Springs High Engine RPM Driven PulleyClutch Spring Driven Pulley CAM Bracket Moveable Fixed FaceMAINTENANCE new style clutch Belt measurementInstalling Drive Belt Lower drive pulleyHow it works Single Pitch MAINTENANCE TrowelBlade Pitch Adjustment Procedure Twin PitchTMChanging Blades Steering AdjustmentClean-Up „„Do the pitch control towers rock back and forth?Place the trowel in a FLAT, Level area Trowel Arm AdjustmentAssembly Distance from the lower wear plateTrowel Arm Removal Trowel Blade RemovalRemove the trowel arm from the spider plate Locate the trowel arm adjustment tool P/N Checking Trowel Arm StraightnessInstalling Pans Onto Finisher Blades Re-AssemblyLifting/Crush Hazard.DO not lift trowel with pans attached Verify the hydraulic fluid level is correct Checking Steering PressureHydraulic Steering Pressure Move the throttle lever to Full engine RPMSteering Pressure Adjustment Steering Pressure CheckDecommissioning trowel Decommissioning Trowel/ComponentsWiring Diagram Engine StarterConnector Orientation Front View Relay Orientation Troubleshooting Symptom Possible problem SolutionTroubleshooting Ride-On Trowel Troubleshooting engine Air cleaner dirty? Clean or replace air cleaner HERE’S HOW to GET Help
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