Multiquip HHXG5 operation manual MAINTENANCE new style clutch, Belt measurement

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mAINTENANCE (new style clutch)

NOTICE

This section is intended to aid users in the maintenance of drive assemblies with a new style Multi-Clutch.

Checking The Drive Belt

The drive belt needs to be changed as soon as it begins to show signs of wear. DO NOT reuse a belt under any circumstances. Indications of excessive belt wear are fraying, squealing when in use, belts that emit smoke or a burning rubber smell when in use.

To gain access to the drive belt, remove the drive belt guard cover, then visually inspect the drive belt for signs of damage or excessive wear. If the drive belt is worn or damaged, replace the drive belt.

WARNING

DO NOT attempt to insert hands or tools into the belt area while the engine is running and the safety guard has been removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent bodily injury.

WARNING

DO NOT remove the V-belt guard cover until the muffler has cooled. Allow the entire trowel to cool down before performing this procedure.

belt measurement

Long life can be expected with this new drive assembly as long as the belt is kept properly aligned.

The clutch will not shift correctly if the belt width is below 1.14". Measure the CVT belt every 100 hours of use to make sure it is within the specified tolerance. See Figure 28.

CVT BELT

CALIPERS

Figure 28. Belt Measurement

Removing the Drive Belt

1.Remove Left-side End Grate and open Left "Clamshell" (see Figure 4) to gain access to Drive Belt and Pulleys (Figure 29)..

Upper (Drive) Pulley

Lower (Driven) Pulley

Figure 29. Drive Belt, Belt Holder and Pulleys

page 34 — HHXg5 RIDE-ON TROWEL • operation manual — rev. #1 (10/25/10)

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Contents Model HHXG5 Proposition 65 Warning Silicosis Warning Silicosis/Respiratory WarningsRespiratory Hazards Table of Contents HHXG5 Ride-On TrowelPage Training checklist CompletelyDaily pre-operation checklist Daily pre-Operation ChecklistSafety Information SaFeTY meSSageSGeNeRaL SaFeTY Order Form PT-160 TROWeL SaFeTYENgINe SaFeTY Before servicing equipmentBaTTeRY SaFeTY FueL SaFeTY„ Use well-insulated gloves when picking up the battery Lifting TRaNSpORTINg SaFeTYTOWINg SaFeTY „ aLWaYS shutdown engine before transportingENvIRONmeNTaL SaFeTY DIMENSIONS/SPECIFICATIONS Trowel HHX SpecificationsSpecifications Engine FuelGeneral Information Controls and Indicators HHXG5 Controls and Indicators FrontHHXG5 Controls and Indicators Rear HHXG5 Controls and Indicators Clamshell Open Engine Components Gasoline Linked to the accelerator systemTrowel Setup Instructions SetupBattery Setup Gearbox Oil Level InspectionEngine Oil Level FuelOperation Starting the EngineSteering Control Joystick Directional PositioningBlade Pitch Matching Blade Pitch for Both Sets of BladesWeekly 30-40 Hours MAINTENANCEMaintenance Schedule Daily 8-10 Hours Monthly 100-150 HoursOil Filter 300 Hours Air Cleaner DailyChanging Engine Oil And Filter Fuel FilterOil And Fuel Lines Battery/Charging SystemOil/Water Separator Radiator/Cooling SystemChecking The Drive Belt MAINTENANCE old style clutchRemoving the Drive Belt Installing the Drive Belt Using New Drive Belt Expanding Lower Drive PulleySpare Drive Belt Replacement Left Side GearboxHow It Works Figure Springs High Engine RPM Driven PulleyClutch Spring Driven Pulley CAM Bracket Moveable Fixed FaceMAINTENANCE new style clutch Belt measurementInstalling Drive Belt Lower drive pulleyHow it works Single Pitch MAINTENANCE TrowelBlade Pitch Adjustment Procedure Twin PitchTMChanging Blades Steering AdjustmentClean-Up „„Do the pitch control towers rock back and forth?Place the trowel in a FLAT, Level area Trowel Arm AdjustmentAssembly Distance from the lower wear plateTrowel Arm Removal Trowel Blade RemovalRemove the trowel arm from the spider plate Locate the trowel arm adjustment tool P/N Checking Trowel Arm StraightnessInstalling Pans Onto Finisher Blades Re-AssemblyLifting/Crush Hazard.DO not lift trowel with pans attached Verify the hydraulic fluid level is correct Checking Steering PressureHydraulic Steering Pressure Move the throttle lever to Full engine RPMSteering Pressure Adjustment Steering Pressure CheckDecommissioning trowel Decommissioning Trowel/ComponentsWiring Diagram Engine StarterConnector Orientation Front View Relay Orientation Troubleshooting Symptom Possible problem SolutionTroubleshooting Ride-On Trowel Troubleshooting engine Air cleaner dirty? Clean or replace air cleaner HERE’S HOW to GET Help
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