Multiquip HHXG5 operation manual Left Side Gearbox, Spare Drive Belt Replacement

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mAINTENANCE (old style clutch)

Spare Drive Belt Replacement

To replace a spare drive belt, be prepared to disconnect the CV-joint from the left-side gearbox. See Figure 21.

NOTICE

It will be necessary to disconnect the CV-Joint from the left-side gearbox coupler.This means the removal of the three screws that secure the CV-Joint to the gearbox.

1.Place the trowel on suitable supports and observe all safety precautions.

2.Remove Left-side End Grate and open Left "Clamshell"

3.Remove the three screws that secure the CV-joint to the left-side gearbox coupler.

4.Once the CV-joint has been separated from the left-side gearbox, push the CV-joint inward so that a gap exists between the gearbox and the CV-joint (Figure 21). Slide the spare V-belt between the gearbox coupler and the CV-joint. Avoid contaminating the replacement belt with grease or oil when sliding it between the CV-Joint and gearbox coupler.

5.Place the spare drive belt inside the drive belt carrier, and secure the spare belt carrier to the inboard side of the left gearbox.

6.Install the three screws that secure the CV-joint to the left-side gearbox coupler.

Left Side

Gearbox

The HHX is equipped with a "CVT" type clutch which supplies torque to both the left and right gear boxes.

The function of the CVT, (Continuously Variable Transmission), is to automatically deliver the correct amount of torque required by the trowel under all load conditions. This enables the trowel to deliver the necessary torque for float pan applications and the high rotor speeds required for burnishing concrete.

The Driven Pulley is a variable pitch pulley type, (Figure 22) connected by a drive belt.

CVT

(Drive

Pulley)

Drive V-Belt

Driven

Pulley

Figure 22. CVT with Variable Pitch Drive Pulley

Drive Pulley

The Drive Pulley uses centrifugal force (Figure 23 and Figure 24) to create a belt squeeze force transmitted at the pulley faces.This condition functions as an automatic clutch.

 

NTRIFU

G

 

E

 

C

 

A

L

 

 

 

F

 

 

 

O

 

 

 

R

 

 

 

C

 

 

 

E

FIXED

FACE

CV Joint Bolt

VARIABLE FACE

BEL

 

QUEEZE

 

FORCE

 

S

T

 

DRIVE PULLEY

(CVT)

New Spare

Drive Belt

Figure 21. Spare Drive Belt Replacement

Figure 23. Drive Pulley (Centrifugal Force)

Centrifugal force pushes the roller arms (Figure 24) against the ramp plate, forcing moveable face toward fixed face squeezing belt.

HHXG5 RIDE-ON TROWEL • operation manual — rev. #1 (10/25/10) — page 31

Image 31
Contents Model HHXG5 Proposition 65 Warning Silicosis Warning Silicosis/Respiratory WarningsRespiratory Hazards HHXG5 Ride-On Trowel Table of ContentsPage Completely Training checklistDaily pre-Operation Checklist Daily pre-operation checklistSaFeTY meSSageS Safety InformationGeNeRaL SaFeTY Before servicing equipment TROWeL SaFeTYENgINe SaFeTY Order Form PT-160BaTTeRY SaFeTY FueL SaFeTY„ Use well-insulated gloves when picking up the battery „ aLWaYS shutdown engine before transporting TRaNSpORTINg SaFeTYTOWINg SaFeTY LiftingENvIRONmeNTaL SaFeTY HHX Specifications DIMENSIONS/SPECIFICATIONS TrowelFuel Specifications EngineGeneral Information HHXG5 Controls and Indicators Front Controls and IndicatorsHHXG5 Controls and Indicators Rear HHXG5 Controls and Indicators Clamshell Open Linked to the accelerator system Engine Components GasolineTrowel Setup Instructions SetupBattery Setup Fuel InspectionEngine Oil Level Gearbox Oil LevelStarting the Engine OperationControl Joystick Directional Positioning SteeringMatching Blade Pitch for Both Sets of Blades Blade PitchMonthly 100-150 Hours MAINTENANCEMaintenance Schedule Daily 8-10 Hours Weekly 30-40 HoursFuel Filter Air Cleaner DailyChanging Engine Oil And Filter Oil Filter 300 HoursRadiator/Cooling System Battery/Charging SystemOil/Water Separator Oil And Fuel LinesChecking The Drive Belt MAINTENANCE old style clutchRemoving the Drive Belt Expanding Lower Drive Pulley Installing the Drive Belt Using New Drive BeltLeft Side Gearbox Spare Drive Belt ReplacementSprings High Engine RPM Driven Pulley How It Works FigureSpring Driven Pulley CAM Bracket Moveable Fixed Face ClutchBelt measurement MAINTENANCE new style clutchLower drive pulley Installing Drive BeltHow it works Twin PitchTM MAINTENANCE TrowelBlade Pitch Adjustment Procedure Single Pitch„„Do the pitch control towers rock back and forth? Steering AdjustmentClean-Up Changing BladesDistance from the lower wear plate Trowel Arm AdjustmentAssembly Place the trowel in a FLAT, Level areaTrowel Arm Removal Trowel Blade RemovalRemove the trowel arm from the spider plate Checking Trowel Arm Straightness Locate the trowel arm adjustment tool P/NInstalling Pans Onto Finisher Blades Re-AssemblyLifting/Crush Hazard.DO not lift trowel with pans attached Move the throttle lever to Full engine RPM Checking Steering PressureHydraulic Steering Pressure Verify the hydraulic fluid level is correctSteering Pressure Check Steering Pressure AdjustmentDecommissioning Trowel/Components Decommissioning trowelStarter Wiring Diagram EngineConnector Orientation Front View Relay Orientation Symptom Possible problem Solution TroubleshootingTroubleshooting Ride-On Trowel Troubleshooting engine Air cleaner dirty? Clean or replace air cleaner HERE’S HOW to GET Help
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