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SYMPTOM | PROBLEM | TEST SOLUTION |
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Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / ther- mostat is on.
Themostat or switch is de- | - connect a jumper wire across the wall switch terminals; if main burner | |
fective. | lights, replace switch / thermostat. | |
Wall switch wiring is defec- | - disconnect switch wires &connect a jumper wire across terminals | |
tive. | 1 & 3; if the main burner lights, check the wires for defects and / or | |
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| replace wires. |
Main burner orifice is | - remove stoppage in orifi ce. | |
plugged. |
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| Faulty valve. | - | replace. | |
Pilot goes out while | Gas piping is undersized. | - turn on all gas appliances and see if pilot fl ame fl utters, diminishes or | ||
standing; Main |
| extinguishes, especially when main burner ignites. Monitor appliance | ||
burner is in ‘OFF’ |
| supply working pressure. | ||
position. |
| - | check if supply piping size is to code. Correct all undersized piping. | |
Pilot will not light. | No spark at pilot burner | - | check if pilot can be lit by a match | |
PILOT |
| - | check that the wire is connected to the push button ignitor. | |
| - | check if the push button ignitor needs tightening. | ||
BURNER THERMOPILE | ||||
- | replace the wire if the wire insulation is broken or frayed. | |||
THERMOCOUPLE |
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| - | replace the electrode if the ceramic insulator is cracked or broken. | ||
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| - | replace the push button ignitor. | |
| Out of propane gas | - | fi ll the tank. | |
| Spark gap is incorrect | - | spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from | |
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| the electrode tip and the pilot burner. To ensure proper electrode loca- | ||
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| tion, tighten securing nut (fi nger tight plus 1/4 turn). | ||
| No gas at the pilot burner | - | check that the manual valve is turned on. | |
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| - | check the pilot orifi ce for blockage. | |
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| - | replace the valve. | |
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| - | call the gas distributor. | |
Main burner goes | Pilot flame is not large enough | - | turn up pilot fl ame. | |
out; pilot stays on. | or not engulfi ng the thermo- | - replace pilot assembly. | ||
| pile |
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| Thermopile shorting | - clean thermopile connection to the valve. Reconnect. | ||
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| - replace thermopile / valve. | ||
| Remote wall switch wire is too | - | shorten wire to correct length or wire gauge. | |
| long; too much resistance in |
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| the system. |
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| Faulty thermostat or switch. | - | replace. |
Main burner goes out; pilot goes out.
Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”
Vent is blocked | - | check for vent blockage. |
Vent is | - | check joint seals and installation. |
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4” fl exible vent has become | - | |
disconnected from fi replace. |
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Remote wall switch | Wall switch is mounted up- | - reverse. | |
is in “OFF” position; | side down |
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main burner comes | Remote wall switch is ground- | - replace. | |
on when gas knob | ing. |
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is turned to “ON” |
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Remote wall switch wire is | - check for ground (short); repair ground or replace wire. | ||
position. | |||
grounding. |
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| Faulty valve. | - replace. | |
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