Vermont Casting DVT38S2IN Fuel Conversion Instructions, Conversion Precautions

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Chateau™ Direct Vent Gas Fireplace

Fuel Conversion Instructions

WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having ju- risdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper instal- lation of this kit. The installation is not proper and complete until the operation of the converted appli- ance is checked as specified in the manufacturer’s instructions supplied with the kit.

CAUTION: The gas supply shall be shut off prior to disconnecting the electrical power, before proceed- ing with the conversion.

Avertissement: Cette trousse de conversion Ne doit être installée que par le représentant d’un organ- isme qualifié et conformément aux instructions du fabricant et aux codes et exigences pertinentes de l’autorité compétente. Quiconque ne respecte pas

àla lettre les instrucitons du présent guide risque de déclencher un incendie, une explosion ou le dé- gagement de monoxyde de carbone entraînant des dommages matériels, des lésions corporelles ou la perte de vies humaines. L’organisme qualifié qui effectur les travaux est responsible de l’installation de cette trousse. L’installation n’est pas terminée tant que le fonctionnement de l’appareil converti n’a pas été vérifié selon la notice du fabricant qui accompagne la trousse.

ATTENTION: Avant d’effectuer la conversin, coupez d’abord l’limentation en gaz, ensuite, coupez l’alimentation électrique.

Conversion Precautions

Allow unit to cool if it has been operating.

Before proceeding with conversion, turn control knob on valve to OFF and turn gas supply OFF. Turn OFF any electricity that may be going to appliance.

Conversion Procedure

1.Remove glass frame. Refer to Page 27.

2.Remove lava rock, volcanic rock, embers and logs. Carefully remove brick panels.

CAUTION: Logs may be hot.

Replace Burner Orifice

1.With a Phillips or Robertson screwdriver, remove the four (4) nuts holding the fettle to the burner as- semblies. With a hex, remove the two (2) hex nuts holding each burner tube to the front of the burner assembly on both sides. Remove burner tubes.

2.Remove two (2) hex nuts holding the left burner leg. Remove burner leg. (Fig. 54)

3.Remove two (2) screws holding the pilot assembly

Hex

Nuts

KT550

Fig. 54 Use 3/8” socket to remove hex nuts holding burner legs.

to the burner assembly. Move the pilot assembly toward the back.

4.Slide the burner housing assembly to the left and away.

5.Replace the four (4) injectors. Refer to Table 1.

Replace Pilot Orifice

1.Remove pilot hood by lifting up. (Fig. 55) NOTE: It is not necessary to remove the pilot tube for conver- sion.

2.Remove pilot orifice with 5/32” Allen wrench. (Fig. 56)

3.Install the conversion orifice.

4.Reinstall pilot hood. Be sure to align hood with index tab.

Valve Conversion

Pilot Hood

Pilot

Bracket

CO133

Fig. 55 Remove pilot hood.

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Contents INSTALLER/CONSUMER Safety Information What to do if YOU Smell GASTable of Contents Ansi Z21.50b-2005 / CSA 2.22b-2005 Vented Gas Fireplace Installation & Operating InstructionsCertified To Please Review the Following CarefullyLocating Your Fireplace Standard FramingClearance to Combustibles MantelsFinal Finishing HearthFraming and Finishing Gas SpecificationsHigh Elevations Gas Line InstallationGas Inlet and Manifold Pressures Electrical Junction BoxControl System Installation Control SystemSpecial Feature for Cold Climates Chateau Direct Vent Gas FireplaceIntroduction Remote Control Transmitter Operating InstructionsKey Settings LCD Liquid Crystal DisplayManual Function Thermostat FunctionSetting LOCK-OUT CP Continuous Pilot FeatureCP Childproof Feature Thermostatic Updating Feature Operational NotesGeneral Venting Location of Vent TerminationCanadian Installations1 US Installations2 General Venting Information Termination LocationGeneral Information Assembling Vent Pipes SK8 Venting Pipes Canadian InstallationsUSA Installations Sidewall Applications Horizontal TerminationVertical Termination Sidewall Installation StepAlways install horizontal venting on a level plane Zero clearance sleeve is only required for combustible wallsSidewall Installation with Stationary Glass Facing Outside Horizontal length requirementInstallation Procedure Installing the 38S2VDK DoorFlue Restrictor Plate Guide Flue Restrictor Plate InstallationRestrictor Plate Installation Typical ApplicationsFlue restrictor plate use in straight up installation Vertical Through-the-Roof Installation + 2 + 3 + 4 =Min Chimney Components Component Description Model NumberCeramic Refractory Installation Glass Frame Assembly RemovalGlass Cleaning Clean the glass after the first two weeks of operationLog, Lava Rock and Ember Placement DVT38Sw log identificationLog Pilot Plumbing F50 Overlay is very fragile Log Right Flame Characteristics Trim Installation Turning Off the Gas to the Appliance Lighting & Operating InstructionsLighting Instructions Operation TroubleshootingAmerican Flame Gas Control System Troubleshooting American Flame Gas Control System American Flame Gas Control System Error Codes What to CheckFuel Conversion Instructions Conversion PrecautionsConversion Procedure Remove pilot orifice Valve Minimum Rate Screw Pilot Flame AdjustmentDVT38S2 Injector Orifice Size Matrix Conversion to LPBurner and Burner Compartment MaintenanceCleaning the Control System DVT38S2 Units GFYW5Q0 DVT38S2 DVT38S2Fuel Conversion Kits Accessories Back-up Battery KitChateau Direct Vent Gas Fireplace Limited Lifetime Warranty Product Covered by this WarrantyEfficiency Ratings Model EnerGuide Ratings Fireplace Efficiency %