GE 90-70 Basic Enhanced Hot Standby Operation, Output Control with GHS, Output Control with GDB

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Basic Enhanced Hot Standby Operation

In an Enhanced Hot Standby CPU Redundant system, Genius I/O Blocks are normally configured for Hot Standby operation. Genius I/O Blocks can also be configured for the less frequently used Duplex operation, but only with the GDB Control Strategy. When configured for Hot Standby operation, the blocks must choose between outputs from the Genius Bus Controller at serial bus address 31 and the Genius Bus Controller at serial bus address 30. If outputs from both Genius Bus Controllers are available, then the blocks will prefer the outputs from bus address 31. If there are no outputs from bus address 31 for three consecutive Genius I/O bus scans, the blocks will use the outputs from bus address 30. If outputs are not available from either bus address 31 or 30, the outputs go to their configured default (OFF or hold last state).

For Hot Standby CPU Redundant systems, the Genius Bus Controllers in the Primary Unit are normally configured at serial bus address 31 and the Genius Bus Controllers in the Secondary Unit are normally configured at serial bus address 30.

It is possible to configure Genius I/O networks in which there is not a redundant bus controller in the synchronized PLC. It is not necessary for the serial bus addresses to be 31 in the Primary unit and 30 in the secondary for such networks.

In an Enhanced Hot Standby CPU Redundancy system, only the active unit may control the redundant Genius outputs. This is accomplished differently in the two control strategies:

Output Control with GHS

In the GHS control strategy, the PLC CPU allows only the active unit to control the outputs. When the Primary Unit is active (GBCs at bus address 31), the PLC CPU allows both units to send outputs to the blocks. The result is a bumpless switchover if the Primary Unit fails while it is the active unit.

If the Secondary Unit is active, the PLC CPU automatically disables outputs from the redundant GBCs in the Primary Unit. That means the Genius I/O blocks will only receive outputs from the Secondary Unit (bus controllers at serial bus address 30).

Output Control with GDB

In the GDB control strategy, both the Primary and Secondary Units send outputs regardless of which one is active. The user is responsible for ensuring that all redundant outputs are transferred from the active unit to the backup unit. Because the same output values will then be present in both units, the blocks will receive the same outputs (regardless of whether the Primary or the Secondary Unit is active). There is no output glitch (data interruption) on switchover since both units are always sending outputs.

GFK-1527A

Chapter 1 Introduction

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Contents GE Fanuc Automation GFL-002 Related Publications Content of This ManualPreface Preface Contents Contents Chapter Fault Detection Appendix a Cabling Information Definition of Terms IntroductionEnhanced Hot Standby CPU Redundancy Compatibility with CPU780 Using the Redundancy CPU for Non-Redundant OperationDifferences in Operation for Redundancy CPUs Features not Available with Redundancy CPUsRedundancy CPUs as Compared to Other Series 90-70 CPUs Redundancy Communications Module Enhanced Redundancy CPU ModuleRedundant Racks Systems for Enhanced Hot Standby CPU RedundancyCable Connections Genius I/OLocal I/O Local I/0 Can be Enhanced Hot Standby CPU Redundancy System with Local I/OGDB Control Strategy Control StrategiesGHS Control Strategy Output Control with GDB Basic Enhanced Hot Standby OperationOutput Control with GHS Single Bus with Preferred Master GHS Control Strategy Basic CPU Redundancy SetupsCritical Data + Redundant Outputs Transferred Single Bus with Floating Master GDB Control StrategyPaired GBC = INT/EXT Internal External Dual Bus with Floating Master GDB Control StrategyDuplex CPU Redundancy Online ProgrammingOn-Line Repair System Racks For Installation InstructionsSystem Components Redundancy CPU FeaturesExpansion Memory Board Watchdog TimerCPU Architecture Memory Protect Keyswitch CPU FeaturesBattery Connectors CPU LEDsPort CPU Mode SwitchUnit Select Pushbutton Redundancy Communications ModuleRCM Status Leds ConnectorBus Transmitter Module Status LEDs ConnectorsBus Transmitter Module Bus Receiver Module Status LEDs Bus Receiver ModuleCables and Termination Location of GBCs and Blocks Genius Bus ControllerDual Bus Genius Networks Single Bus Genius NetworksBus Controller LEDs Programmer Connection for Configuration Configuration RequirementsOne Application Program in Both PLCs Program Folders in Control Programming SoftwareProgram Folders in Logicmaster CPU Configuration ParametersParameter Default Range Description Configuring Shared I/O ReferencesSystem Communications Window Considerations Finding the Memory Available for Application Program StorageBus Controller Configuration Parameters Rack Module Configuration ParametersGenius I/O Block Configuration Parameters Normal Operation Powerup of a Redundant CPU Resynchronization of a Redundant CPU Incompatible ConfigurationsGDB Control Strategy GHS Control StrategyOvrpre %S Reference Not Available References for CPU RedundancySweep Time Synchronization Scan SynchronizationAT a Output Data Transfer to the Backup UnitFail Wait Time Data Transfer TimeGFK-1527A Normal Operation Data Transfer Example Programming a Data Transfer from Backup Unit to Active UnitDisabling Data Transfer Copy in Backup Unit Svcreq #43 Command Block for Svcreq #43 Validating the Backup PLCs Logic Solution Backup Qualification with Svcreq #43Validating the Backup PLCs Input Scan Switching Times Switching Control to the Backup UnitExample 1 Role switches allowed on both units RUN Disabled ModeRUN Disabled Mode for GHS Control Strategy Example 4 Role switches allowed on both units Example 2 Role switches allowed on both unitsExample 3 Role switches not allowed on either unit Backup Active Example 8 Invalid RUN Disabled Mode for GDB Control StrategyCGR772 CGR935 Finding the Words to Checksum Each SweepFinding the Total Sweep Time Finding the Background Window TimeMiscellaneous Operation Information Timer and PID Function BlocksTimed Contacts Multiple I/O Scan SetsSequential Function Chart Programming SFC Stop to RUN Mode TransitionDebugger Background Window TimeGenius Bus Controller Switching Ethernet Global Data Consumption Ethernet Global Data in a Redundancy CPUSntp Timestamping Ethernet Global Data ProductionConfiguration of Fault Actions Fault DetectionFault Detection Message Fault Description Corrective Action PLC Fault Table Messages for RedundancyWith redundancy in other fault groups Fault Response Losing a Link Faulting the Redundancy Communications ModuleFault Actions in a CPU Redundancy System Fault Group Type Description Configurable FaultsFatal Faults on Both Units in the Same Sweep Non-Configurable Fault GroupOn-Line Repair Maintaining Parallel Bus Termination Power SupplyOn-Line Repair Recommendations RacksRedundancy Communications Link Failures Central Processor UnitRedundancy Communications Module and Cables Bus Transmitter Module Single Bus Networks Bus faultsGenius Bus Controller Genius BusGenius Blocks Dual Bus NetworksCabling Information SpecificationsIC690CBL714A Multi-drop Cable PurposeConnector a Connector A, 15-pin Female Index Battery connectors Bus Controller, GeniusIndex Online programming Online repair Svcreq