GE 90-70 manual Scan Synchronization, Sweep Time Synchronization

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4

Scan Synchronization

The figure below shows the sweep components for the active and the backup CPUs.

ACTIVE CPU

Housekeeping

Input Scan

Send Inputs

and

Synchronize

Logic Solution

Send Outputs

and

Other Data

Output Scan

Windows

and

Run-Time Diagnostics

1

D A T A

2

D A T A

BACKUP CPU

Housekeeping

Input Scan

Receive Inputs

and

Synchronize

Logic Solution

Receive Outputs

and

Other Data

Output Scan

Windows

and

Run-Time Diagnostics

1First Data Transfer Occurs: %I, %AI

2Second Data Transfer Occurs: %Q, %AQ, %R, %M

There are two communication points in the sweep. The first communication point is immediately after the inputs are scanned. At this point in the sweep the newly-read inputs are sent from the active CPU to the backup CPU and synchronization information is passed. In the second communication point, the rest of the data (outputs, internal references, registers) is sent from the active PLC to the backup. These data transfers are automatic; they require no application program logic (but do require proper configuration).

Data can be transferred on either Redundancy Communications Module link. If one link fails, the transfer switches to the other link without causing a loss of synchronization.

Input Data and Synchronization Data Transfer to the Backup Unit

Immediately after the Input Scan, the active unit sends the selected input data (%I, %AI) to the backup unit. For discrete data, the status, override, and transition information is transferred. If point faults are configured, point fault data is also sent.

The data is transferred in blocks. Each block is checked for data integrity. The backup CPU holds the transferred data in a temporary area until all the data has been received and verified. Then the backup CPU copies the data into the actual PLC memories. If the full transfer fails to complete properly, the backup unit disregards the data in the temporary area and instead uses the values it obtained during its own input scan.

Sweep Time Synchronization

During the first transfer, the active unit automatically sends a synchronizing message to the backup unit. This message contains the Start of Sweep Time. The CPUs stay synchronized because the active unit waits for the backup CPU to respond to the synchronizing message before starting its sweep.

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Series 90™-70 Enhanced Hot Standby CPU Redundancy User's Guide – May 2000

GFK-1527A

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Contents GE Fanuc Automation GFL-002 Content of This Manual PrefaceRelated Publications Preface Contents Contents Chapter Fault Detection Appendix a Cabling Information Definition of Terms IntroductionEnhanced Hot Standby CPU Redundancy Compatibility with CPU780 Using the Redundancy CPU for Non-Redundant OperationFeatures not Available with Redundancy CPUs Redundancy CPUs as Compared to Other Series 90-70 CPUsDifferences in Operation for Redundancy CPUs Redundancy Communications Module Enhanced Redundancy CPU ModuleRedundant Racks Systems for Enhanced Hot Standby CPU RedundancyGenius I/O Local I/OCable Connections Local I/0 Can be Enhanced Hot Standby CPU Redundancy System with Local I/OControl Strategies GHS Control StrategyGDB Control Strategy Basic Enhanced Hot Standby Operation Output Control with GHSOutput Control with GDB Single Bus with Preferred Master GHS Control Strategy Basic CPU Redundancy SetupsCritical Data + Redundant Outputs Transferred Single Bus with Floating Master GDB Control StrategyPaired GBC = INT/EXT Internal External Dual Bus with Floating Master GDB Control StrategyOnline Programming On-Line RepairDuplex CPU Redundancy For Installation Instructions System ComponentsSystem Racks Redundancy CPU FeaturesWatchdog Timer CPU ArchitectureExpansion Memory Board Memory Protect Keyswitch CPU FeaturesBattery Connectors CPU LEDsPort CPU Mode SwitchUnit Select Pushbutton Redundancy Communications ModuleRCM Status Leds ConnectorConnectors Bus Transmitter ModuleBus Transmitter Module Status LEDs Bus Receiver Module Cables and TerminationBus Receiver Module Status LEDs Location of GBCs and Blocks Genius Bus ControllerDual Bus Genius Networks Single Bus Genius NetworksBus Controller LEDs Programmer Connection for Configuration Configuration RequirementsOne Application Program in Both PLCs Program Folders in Control Programming SoftwareProgram Folders in Logicmaster CPU Configuration ParametersParameter Default Range Description Configuring Shared I/O ReferencesSystem Communications Window Considerations Finding the Memory Available for Application Program StorageBus Controller Configuration Parameters Rack Module Configuration ParametersGenius I/O Block Configuration Parameters Normal Operation Powerup of a Redundant CPU Resynchronization of a Redundant CPU Incompatible ConfigurationsGDB Control Strategy GHS Control StrategyOvrpre %S Reference Not Available References for CPU RedundancySweep Time Synchronization Scan SynchronizationAT a Output Data Transfer to the Backup UnitFail Wait Time Data Transfer TimeGFK-1527A Normal Operation Data Transfer Example Programming a Data Transfer from Backup Unit to Active UnitDisabling Data Transfer Copy in Backup Unit Svcreq #43 Command Block for Svcreq #43 Backup Qualification with Svcreq #43 Validating the Backup PLCs Input ScanValidating the Backup PLCs Logic Solution Switching Times Switching Control to the Backup UnitRUN Disabled Mode RUN Disabled Mode for GHS Control StrategyExample 1 Role switches allowed on both units Example 2 Role switches allowed on both units Example 3 Role switches not allowed on either unitExample 4 Role switches allowed on both units Backup Active Example 8 Invalid RUN Disabled Mode for GDB Control StrategyCGR772 CGR935 Finding the Words to Checksum Each SweepFinding the Total Sweep Time Finding the Background Window TimeMiscellaneous Operation Information Timer and PID Function BlocksTimed Contacts Multiple I/O Scan SetsSequential Function Chart Programming SFC Stop to RUN Mode TransitionDebugger Background Window TimeGenius Bus Controller Switching Ethernet Global Data Consumption Ethernet Global Data in a Redundancy CPUSntp Timestamping Ethernet Global Data ProductionConfiguration of Fault Actions Fault DetectionFault Detection Message Fault Description Corrective Action PLC Fault Table Messages for RedundancyWith redundancy in other fault groups Fault Response Losing a Link Faulting the Redundancy Communications ModuleFault Actions in a CPU Redundancy System Fault Group Type Description Configurable FaultsFatal Faults on Both Units in the Same Sweep Non-Configurable Fault GroupOn-Line Repair Maintaining Parallel Bus Termination Power SupplyOn-Line Repair Recommendations RacksCentral Processor Unit Redundancy Communications Module and CablesRedundancy Communications Link Failures Bus Transmitter Module Single Bus Networks Bus faultsGenius Bus Controller Genius BusGenius Blocks Dual Bus NetworksCabling Information SpecificationsIC690CBL714A Multi-drop Cable PurposeConnector a Connector A, 15-pin Female Index Battery connectors Bus Controller, GeniusIndex Online programming Online repair Svcreq