GE 90-70 manual Single Bus Genius Networks, Dual Bus Genius Networks

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Single Bus Genius Networks

When using single-bus Genius networks in a Hot Standby CPU Redundancy system, one Genius Bus Controller for the bus must be located in the Primary PLC and one in the Secondary PLC. There can be multiple Genius busses in the system.

The bus controllers in the Primary PLC are assigned Serial Bus Address 31. The bus controllers in the Secondary PLC are assigned Serial Bus Address 30. Data from Serial Bus Address 31 in the Primary PLC is the "preferred" data. If the GHS Control Strategy is used, the Primary PLC is normally the active unit in the redundancy system.

Each bus can have up to 30 Genius devices connected to it. One Serial Bus Address must be reserved for a Hand-held Monitor. Any type of Genius device can be connected to the bus. A Genius I/O device will use outputs from Serial Bus Address 31 in preference to data from Serial Bus Address 30.

When using the GHS Control Strategy, the blocks receive outputs from the bus controllers in the active unit. With the GHS Control Strategy, it is not necessary to transfer outputs from the active unit to the backup unit.

Secondary Unit

P C B R G G G S P T C B B B

UM M C C C

30 3030

Primary Unit

PC B R G G G SP T C B B B

UM M C C C

31 31 31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Genius Bus

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Genius Bus

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Genius Bus

 

PS

Power Supply

CPU

Central Processor Unit.

RCM

Redundancy Communications Module

BTM

Bus Transmitter Module

GBC

Genius Bus Controller

BLOCK.. Genius I/O Block (or Field Control)

Genius Devices

Genius Devices

Genius Devices

When using the GDB control strategy, all redundant Genius outputs must be transferred from the active to the backup unit. Therefore, outputs are determined by the active unit regardless of which bus controller provides the outputs to the blocks.

As a safety feature, a watchdog timer protects each Genius I/O link. The Genius Bus Controller periodically resets this timer. If this timer expires, the bus controller stops functioning and the Channel OK LED turns off. If this happens in a CPU Redundancy system, the other bus controller provides data to the Genius I/O blocks. The cause of the failure must be fixed to re-establish communications.

Dual Bus Genius Networks

When using dual bus Genius networks in a Hot Standby CPU Redundancy system, two Bus Controllers for the bus pair must be located in the Primary PLC and two more in the Secondary PLC. There can be multiple dual bus pairs. The bus controllers in the Primary PLC are assigned Serial Bus Address 31. The bus controllers in the Secondary PLC are assigned Serial Bus Address

GFK-1527A

Chapter 2 System Components

2-11

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Contents GE Fanuc Automation GFL-002 Related Publications Content of This ManualPreface Preface Contents Contents Chapter Fault Detection Appendix a Cabling Information Introduction Definition of TermsEnhanced Hot Standby CPU Redundancy Using the Redundancy CPU for Non-Redundant Operation Compatibility with CPU780Differences in Operation for Redundancy CPUs Features not Available with Redundancy CPUsRedundancy CPUs as Compared to Other Series 90-70 CPUs Enhanced Redundancy CPU Module Redundancy Communications ModuleRedundant Racks Systems for Enhanced Hot Standby CPU RedundancyCable Connections Genius I/OLocal I/O Enhanced Hot Standby CPU Redundancy System with Local I/O Local I/0 Can beGDB Control Strategy Control StrategiesGHS Control Strategy Output Control with GDB Basic Enhanced Hot Standby OperationOutput Control with GHS Basic CPU Redundancy Setups Single Bus with Preferred Master GHS Control StrategySingle Bus with Floating Master GDB Control Strategy Critical Data + Redundant Outputs TransferredDual Bus with Floating Master GDB Control Strategy Paired GBC = INT/EXT Internal ExternalDuplex CPU Redundancy Online ProgrammingOn-Line Repair System Racks For Installation InstructionsSystem Components Features Redundancy CPUExpansion Memory Board Watchdog TimerCPU Architecture CPU Features Memory Protect KeyswitchBattery Connectors CPU LEDsCPU Mode Switch PortRedundancy Communications Module Unit Select PushbuttonConnector RCM Status Leds Bus Transmitter Module Status LEDs Connectors Bus Transmitter Module Bus Receiver Module Status LEDs Bus Receiver ModuleCables and Termination Genius Bus Controller Location of GBCs and BlocksSingle Bus Genius Networks Dual Bus Genius NetworksBus Controller LEDs Configuration Requirements Programmer Connection for ConfigurationOne Application Program in Both PLCs Program Folders in Control Programming SoftwareCPU Configuration Parameters Program Folders in LogicmasterConfiguring Shared I/O References Parameter Default Range DescriptionFinding the Memory Available for Application Program Storage System Communications Window ConsiderationsRack Module Configuration Parameters Bus Controller Configuration ParametersGenius I/O Block Configuration Parameters Normal Operation Powerup of a Redundant CPU Incompatible Configurations Resynchronization of a Redundant CPUGHS Control Strategy GDB Control StrategyReferences for CPU Redundancy Ovrpre %S Reference Not AvailableScan Synchronization Sweep Time SynchronizationOutput Data Transfer to the Backup Unit AT aData Transfer Time Fail Wait TimeGFK-1527A Normal Operation Programming a Data Transfer from Backup Unit to Active Unit Data Transfer ExampleDisabling Data Transfer Copy in Backup Unit Svcreq #43 Command Block for Svcreq #43 Validating the Backup PLCs Logic Solution Backup Qualification with Svcreq #43Validating the Backup PLCs Input Scan Switching Control to the Backup Unit Switching TimesExample 1 Role switches allowed on both units RUN Disabled ModeRUN Disabled Mode for GHS Control Strategy Example 4 Role switches allowed on both units Example 2 Role switches allowed on both unitsExample 3 Role switches not allowed on either unit Backup Active RUN Disabled Mode for GDB Control Strategy Example 8 InvalidFinding the Words to Checksum Each Sweep CGR772 CGR935Finding the Background Window Time Finding the Total Sweep TimeTimer and PID Function Blocks Miscellaneous Operation InformationTimed Contacts Multiple I/O Scan SetsStop to RUN Mode Transition Sequential Function Chart Programming SFCDebugger Background Window TimeGenius Bus Controller Switching Ethernet Global Data in a Redundancy CPU Ethernet Global Data ConsumptionEthernet Global Data Production Sntp TimestampingFault Detection Configuration of Fault ActionsFault Detection PLC Fault Table Messages for Redundancy Message Fault Description Corrective ActionWith redundancy in other fault groups Fault Response Faulting the Redundancy Communications Module Losing a LinkFault Actions in a CPU Redundancy System Configurable Faults Fault Group Type DescriptionNon-Configurable Fault Group Fatal Faults on Both Units in the Same SweepOn-Line Repair Power Supply Maintaining Parallel Bus TerminationOn-Line Repair Recommendations RacksRedundancy Communications Link Failures Central Processor UnitRedundancy Communications Module and Cables Single Bus Networks Bus faults Bus Transmitter ModuleGenius Bus Controller Genius BusDual Bus Networks Genius BlocksSpecifications Cabling InformationIC690CBL714A Multi-drop Cable PurposeConnector a Connector A, 15-pin Female Battery connectors Bus Controller, Genius IndexIndex Online programming Online repair Svcreq