GE 90-70 manual System Components, System Racks, For Installation Instructions

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Chapter

2

System Components

This chapter describes the hardware components for an Enhanced Hot Standby CPU Redundancy system.

System Racks

Redundancy CPU

Redundancy Communications Module

Bus Transmitter Module

YBus Receiver Module Genius Bus Controller

For Installation Instructions

For detailed installation instructions for the Series 90-70 PLC, refer to GFK-0262, the Series 90-70 Programmable Controller Installation Manual.

System Racks

he following Series 90-70 I/O racks may be used in a Hot Standby CPU Redundancy System: IC697CHS750, 5-slot rear mount - standard rack

IC697CHS790, 9-slot rear mount - standard rack

IC697CHS791, 9-slot front mount - standard rack

TIC697CHS770, redundant rack - rear mount IC697CHS771, redundant rack - front mount

Use of Series 90-70 VME Integrator racks (IC697CHS782 and IC697CHS783) in a Hot Standby CPU Redundancy System is not supported.

GFK-1527A

2-1

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Contents GE Fanuc Automation GFL-002 Preface Content of This ManualRelated Publications Preface Contents Contents Chapter Fault Detection Appendix a Cabling Information Introduction Definition of TermsEnhanced Hot Standby CPU Redundancy Using the Redundancy CPU for Non-Redundant Operation Compatibility with CPU780Redundancy CPUs as Compared to Other Series 90-70 CPUs Features not Available with Redundancy CPUsDifferences in Operation for Redundancy CPUs Redundant Racks Enhanced Redundancy CPU ModuleRedundancy Communications Module Systems for Enhanced Hot Standby CPU RedundancyLocal I/O Genius I/OCable Connections Enhanced Hot Standby CPU Redundancy System with Local I/O Local I/0 Can beGHS Control Strategy Control StrategiesGDB Control Strategy Output Control with GHS Basic Enhanced Hot Standby OperationOutput Control with GDB Basic CPU Redundancy Setups Single Bus with Preferred Master GHS Control StrategySingle Bus with Floating Master GDB Control Strategy Critical Data + Redundant Outputs TransferredDual Bus with Floating Master GDB Control Strategy Paired GBC = INT/EXT Internal ExternalOn-Line Repair Online ProgrammingDuplex CPU Redundancy System Components For Installation InstructionsSystem Racks Features Redundancy CPUCPU Architecture Watchdog TimerExpansion Memory Board Battery Connectors CPU FeaturesMemory Protect Keyswitch CPU LEDsCPU Mode Switch PortRedundancy Communications Module Unit Select PushbuttonConnector RCM Status LedsBus Transmitter Module ConnectorsBus Transmitter Module Status LEDs Cables and Termination Bus Receiver ModuleBus Receiver Module Status LEDs Genius Bus Controller Location of GBCs and BlocksSingle Bus Genius Networks Dual Bus Genius NetworksBus Controller LEDs One Application Program in Both PLCs Configuration RequirementsProgrammer Connection for Configuration Program Folders in Control Programming SoftwareCPU Configuration Parameters Program Folders in LogicmasterConfiguring Shared I/O References Parameter Default Range DescriptionFinding the Memory Available for Application Program Storage System Communications Window ConsiderationsRack Module Configuration Parameters Bus Controller Configuration ParametersGenius I/O Block Configuration Parameters Normal Operation Powerup of a Redundant CPU Incompatible Configurations Resynchronization of a Redundant CPUGHS Control Strategy GDB Control StrategyReferences for CPU Redundancy Ovrpre %S Reference Not AvailableScan Synchronization Sweep Time SynchronizationOutput Data Transfer to the Backup Unit AT aData Transfer Time Fail Wait TimeGFK-1527A Normal Operation Programming a Data Transfer from Backup Unit to Active Unit Data Transfer ExampleDisabling Data Transfer Copy in Backup Unit Svcreq #43 Command Block for Svcreq #43 Validating the Backup PLCs Input Scan Backup Qualification with Svcreq #43Validating the Backup PLCs Logic Solution Switching Control to the Backup Unit Switching TimesRUN Disabled Mode for GHS Control Strategy RUN Disabled ModeExample 1 Role switches allowed on both units Example 3 Role switches not allowed on either unit Example 2 Role switches allowed on both unitsExample 4 Role switches allowed on both units Backup Active RUN Disabled Mode for GDB Control Strategy Example 8 InvalidFinding the Words to Checksum Each Sweep CGR772 CGR935Finding the Background Window Time Finding the Total Sweep TimeTimed Contacts Timer and PID Function BlocksMiscellaneous Operation Information Multiple I/O Scan SetsDebugger Stop to RUN Mode TransitionSequential Function Chart Programming SFC Background Window TimeGenius Bus Controller Switching Ethernet Global Data in a Redundancy CPU Ethernet Global Data ConsumptionEthernet Global Data Production Sntp TimestampingFault Detection Configuration of Fault ActionsFault Detection PLC Fault Table Messages for Redundancy Message Fault Description Corrective ActionWith redundancy in other fault groups Fault Response Faulting the Redundancy Communications Module Losing a LinkFault Actions in a CPU Redundancy System Configurable Faults Fault Group Type DescriptionNon-Configurable Fault Group Fatal Faults on Both Units in the Same SweepOn-Line Repair On-Line Repair Recommendations Power SupplyMaintaining Parallel Bus Termination RacksRedundancy Communications Module and Cables Central Processor UnitRedundancy Communications Link Failures Genius Bus Controller Single Bus Networks Bus faultsBus Transmitter Module Genius BusDual Bus Networks Genius BlocksIC690CBL714A Multi-drop Cable SpecificationsCabling Information PurposeConnector a Connector A, 15-pin Female Battery connectors Bus Controller, Genius IndexIndex Online programming Online repair Svcreq