GE 90-70 manual Non-Configurable Fault Group, Fatal Faults on Both Units in the Same Sweep

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5

Non-Configurable Fault Group

The table below shows the non-configurable faults and their fault action defaults.

Fault Group

Table Type

Description

Fault Actions

Not Synchronized

Synchronized

 

 

SYS_BUS_FAIL

PLC

System bus failure.

Fatal

Fatal

 

 

 

 

 

NO_USER_PRG

PLC

No User's Program on Power-up.

Non-Fatal

Non-Fatal

 

 

 

 

 

BAD_USER_RAM

PLC

Corrupted User RAM detected on

Fatal

Fatal

 

 

Power-up.

 

 

 

 

 

 

 

WIND_CMPL_FAIL

PLC

Window Completion Failure in

Non-Fatal

Non-Fatal

 

 

Constant Sweep Mode (i.e., all windows

 

 

 

 

failed to receive their allotted time).

 

 

 

 

 

 

 

PASSWD_FAIL

PLC

Password Access Failure.

Non-Fatal

Non-Fatal

 

 

 

 

 

NULL_SYS_CNFG

PLC

NULL System Configuration for RUN

Non-Fatal

Non-Fatal

 

 

Mode.

 

 

 

 

 

 

 

CPU_SOFTWR

PLC

PLC CPU Software Failure.

Fatal

Fatal

 

 

 

 

 

 

 

More than the allowable number of I/O

 

 

TOO_MANY_IOCS

PLC

Bus Controllers were found in the

Fatal

Fatal

 

 

system.

 

 

 

 

 

 

 

 

 

Communication failure during a store

 

 

SEQ_STORE_FAIL

PLC

operation by the programmer. This

Fatal

Fatal

 

 

fault results when the start-of-store

 

 

 

 

sequence was received but not an end-

 

 

 

 

of-store sequence.

 

 

 

 

 

 

 

ADD_RCK

PLC

Addition of Extra Rack

Non-Fatal

Non-Fatal

 

 

 

 

 

ADD_IOC

I/O

Addition of or Extra IOC

Non-Fatal

Non-Fatal

 

 

 

 

 

ADD_IO_MOD

I/O

Addition of or Extra I/O Module

Non-Fatal

Non-Fatal

 

 

 

 

 

ADD_OTHR_MOD

PLC

Addition of, Reset of, or Extra Option

Non-Fatal

Non-Fatal

 

 

Module

 

 

 

 

 

 

 

IO_MOD_FAULT

I/O

I/O Module Fault

Non-Fatal

Non-Fatal

 

 

 

 

 

CPU_HARDWR

PLC

CPU Hardware Failure

Fatal

Fatal

 

 

 

 

 

MOD_HARDWR

PLC

Module Hardware Failure (for example,

Non-Fatal

Non-Fatal

 

 

Serial Port Failure on PCM

 

 

 

 

 

 

 

MOD_OTHR SOFTWR

PLC

Option Module Software Failure

Non-Fatal

Non-Fatal

 

 

 

 

 

PRG_BLK_CHKSUM

PLC

Program Block Checksum Mismatch

Fatal

Fatal

 

 

 

 

 

LOW_BATTERY

PLC

Low Battery in the System

Non-Fatal

Non-Fatal

 

 

 

 

 

CNST_SW_EXCD

PLC

Constant Sweep Exceeded

Non-Fatal

Non-Fatal

 

 

 

 

 

PLC_FTBL_FULL

PLC

PLC System Fault Table Full

Non-Fatal

Non-Fatal

 

 

 

 

 

IO_FTBL_FULL

PLC

I/O Fault Table Full

Non-Fatal

Non-Fatal

 

 

 

 

 

APPLICATION_FLT

PLC

User Application Fault

Non-Fatal

Non-Fatal

 

 

 

 

 

Fatal Faults on Both Units in the Same Sweep

It is very unlikely that a fatal fault would occur on both units in the same sweep. If that should happen, however, the CPU will consult the synchronized fault action table for one unit and the not- synchronized fault action table for the other. That will allow one of the units to stay in Run mode when the synchronized fault action is Fatal and the not-synchronized fault action is Non-Fatal.

GFK-1527A

Chapter 5 Fault Detection

5-9

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Contents GE Fanuc Automation GFL-002 Preface Content of This ManualRelated Publications Preface Contents Contents Chapter Fault Detection Appendix a Cabling Information Definition of Terms IntroductionEnhanced Hot Standby CPU Redundancy Compatibility with CPU780 Using the Redundancy CPU for Non-Redundant OperationRedundancy CPUs as Compared to Other Series 90-70 CPUs Features not Available with Redundancy CPUsDifferences in Operation for Redundancy CPUs Redundancy Communications Module Enhanced Redundancy CPU ModuleRedundant Racks Systems for Enhanced Hot Standby CPU RedundancyLocal I/O Genius I/OCable Connections Local I/0 Can be Enhanced Hot Standby CPU Redundancy System with Local I/OGHS Control Strategy Control StrategiesGDB Control Strategy Output Control with GHS Basic Enhanced Hot Standby OperationOutput Control with GDB Single Bus with Preferred Master GHS Control Strategy Basic CPU Redundancy SetupsCritical Data + Redundant Outputs Transferred Single Bus with Floating Master GDB Control StrategyPaired GBC = INT/EXT Internal External Dual Bus with Floating Master GDB Control StrategyOn-Line Repair Online ProgrammingDuplex CPU Redundancy System Components For Installation InstructionsSystem Racks Redundancy CPU FeaturesCPU Architecture Watchdog TimerExpansion Memory Board Memory Protect Keyswitch CPU FeaturesBattery Connectors CPU LEDsPort CPU Mode SwitchUnit Select Pushbutton Redundancy Communications ModuleRCM Status Leds ConnectorBus Transmitter Module ConnectorsBus Transmitter Module Status LEDs Cables and Termination Bus Receiver ModuleBus Receiver Module Status LEDs Location of GBCs and Blocks Genius Bus ControllerDual Bus Genius Networks Single Bus Genius NetworksBus Controller LEDs Programmer Connection for Configuration Configuration RequirementsOne Application Program in Both PLCs Program Folders in Control Programming SoftwareProgram Folders in Logicmaster CPU Configuration ParametersParameter Default Range Description Configuring Shared I/O ReferencesSystem Communications Window Considerations Finding the Memory Available for Application Program StorageBus Controller Configuration Parameters Rack Module Configuration ParametersGenius I/O Block Configuration Parameters Normal Operation Powerup of a Redundant CPU Resynchronization of a Redundant CPU Incompatible ConfigurationsGDB Control Strategy GHS Control StrategyOvrpre %S Reference Not Available References for CPU RedundancySweep Time Synchronization Scan SynchronizationAT a Output Data Transfer to the Backup UnitFail Wait Time Data Transfer TimeGFK-1527A Normal Operation Data Transfer Example Programming a Data Transfer from Backup Unit to Active UnitDisabling Data Transfer Copy in Backup Unit Svcreq #43 Command Block for Svcreq #43 Validating the Backup PLCs Input Scan Backup Qualification with Svcreq #43Validating the Backup PLCs Logic Solution Switching Times Switching Control to the Backup UnitRUN Disabled Mode for GHS Control Strategy RUN Disabled ModeExample 1 Role switches allowed on both units Example 3 Role switches not allowed on either unit Example 2 Role switches allowed on both unitsExample 4 Role switches allowed on both units Backup Active Example 8 Invalid RUN Disabled Mode for GDB Control StrategyCGR772 CGR935 Finding the Words to Checksum Each SweepFinding the Total Sweep Time Finding the Background Window TimeMiscellaneous Operation Information Timer and PID Function BlocksTimed Contacts Multiple I/O Scan SetsSequential Function Chart Programming SFC Stop to RUN Mode TransitionDebugger Background Window TimeGenius Bus Controller Switching Ethernet Global Data Consumption Ethernet Global Data in a Redundancy CPUSntp Timestamping Ethernet Global Data ProductionConfiguration of Fault Actions Fault DetectionFault Detection Message Fault Description Corrective Action PLC Fault Table Messages for RedundancyWith redundancy in other fault groups Fault Response Losing a Link Faulting the Redundancy Communications ModuleFault Actions in a CPU Redundancy System Fault Group Type Description Configurable FaultsFatal Faults on Both Units in the Same Sweep Non-Configurable Fault GroupOn-Line Repair Maintaining Parallel Bus Termination Power SupplyOn-Line Repair Recommendations RacksRedundancy Communications Module and Cables Central Processor UnitRedundancy Communications Link Failures Bus Transmitter Module Single Bus Networks Bus faultsGenius Bus Controller Genius BusGenius Blocks Dual Bus NetworksCabling Information SpecificationsIC690CBL714A Multi-drop Cable PurposeConnector a Connector A, 15-pin Female Index Battery connectors Bus Controller, GeniusIndex Online programming Online repair Svcreq