Kirby 37 Remove the demand regulator clamp, Screw the regulator adjustment knob out for removal

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Kirby Morgan 37 & 57

7.7.3Inspection of SuperFlow 350 Regulator Body Interior

Tools Required:

1/4 inch Flat Blade Attachment on Torque Screw- driver

Remove the demand regulator clamp.

1)Remove the demand regulator clamp by removing the clamp screw.

2)Lift off the regulator cover and diaphragm.

3)Clean the diaphragm with the soapy solution, per Chapter 6 and wipe dry. Inspect the diaphragm for holes, tears or any signs of deterioration by holding it up to a white light and stretching and pulling. Check for a good bond between the metal disc and the sili- cone. Replace diaphragm if any doubt exists.

4)Inspect the interior of the demand regulator body for damage, corrosion and cleanliness. Clean the in- terior of the regulator body if necessary per Chapter 6.

6)Reinstall the diaphragm, cover, and clamp. Tighten the clamp screw to the recommended torque to 12 inch pounds using a torque screwdriver.

WARNING

Use only replacement diaphragms manu- factured by Kirby Morgan. Use of other diaphragms may degrade performance and may cause increased breathing re- sistance. This can lead to fatigue and the inability to work at full capacity.

NOTE: Older regulator clamps, when properly torqued, had a gap of approximately 1/32” to 1/16” between the retaining clamp surfaces when fully tightened. All new clamps when properly torqued, have little or no gap between the retain- ing clamp surfaces.

7.7.4SuperFlow 350 Demand Regulator Bias Adjustment

Servicing, Demand Regulator on the Helmet

Note: This procedure should be used when replac- ing the O-ring on the adjustment shaft and or cleaning and lubricating the shaft threads during field repairs of the demand regulator on the helmet. Start at the adjustment knob end of the regulator:

Tools Required:

3/4 inch Open-end Wrench Attachment on Torque Wrench

3/32 inch Punch & Small Block of Wood Ball-Peen Hammer

Regulator Adjustment Tool Kit, Part #525-620 Torque Wrench

1)Unscrew the regulator adjustment knob until it stops. If the knob wobbles as you turn it, or is ex- tremely hard to turn, the shaft is bent and needs to be replaced.

Screw the regulator adjustment knob out for removal.

2)Loosen the nut, then rotate the adjustment knob counterclockwise until the adjustment knob and the adjustment shaft are free.

3)Remove the spacer, springs, and piston. At this point the threads can be cleaned and lubricated as well as the adjustment shaft.

4)Punch out the roll pin using a 3/32 punch. Use a block of wood with a 1/4” hole drilled through it to support the knob. Position the knob so the roll pin

© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents Kirby Morgan 37 IntroductionOne Way Valve Correct assembly order of the one way valve Tighten to 150 inch lbs Newton Meters with a torque wrenchSeparating the Side Block Assembly from the Helmet Shell Side Block AssemblySide Block Assembly Removal GeneralAir Train Gasket Thin putty knife helps to remove the side blockComponents of the Side Block & Air Train Source of breathing air. This could lead Could lead to drowningDiver cannot use the free flow system as To suffocationClean all the metal parts to remove salts Disassembly of the Defogger ValveCleaning and Lubricating Defogger ValveSide Block assembly and it’s associated parts Reassembly of the Defogger ValveEmergency Valve Assembly Remove the valve stemValve Body Valve Stem Washer Packing nut Reassembly of Emergency ValvePacking Knob Lock nut Spring Leak Testing the EGS Valve Inspection of Bent Tube Assembly Bent Tube AssemblyRemoval of the Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly Tool Kit with pouch SuperFlow Demand RegulatorGeneral Regulator Information Screw the regulator adjustment knob out for removal Remove the demand regulator clampInspect the washer and o-ring Reassembly of the SuperFlow 350 Regulator Adjustment SystemShake out the spacer, spring set, and piston SuperFlow 350 Demand Regulator Removal from Helmet Regulator mount nut must be removed to remove the regulatorDemand Regulator Kirby Morgan 37 Disassembly of the SuperFlowSuperFlow 350 regulator assembly Castle Wrench and inlet valve Use silicone sealant Kirby Morgan 37 Inspection of SuperFlowDemand Regulator Parts On the silicone sealant tube and MaterialPage Valve seat Install the retaining pin in the adjustment knob Adjustment end of the SuperFlow 350 regulatorKirby Morgan 37 Kirby Morgan 37 Tuning the SuperFlow 350 Regulator Test the response of the purge buttonUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral/Nasal Removal Oral/NasalOral Nasal General Information Inspection of Oral/NasalKirby Morgan 37 Oral/Nasal Replacement Exploded view of the Quad-Valve exhaust system Quad-Valve Exhaust AssemblyQuad-Valve Assembly Removal Page Whiskers must be aligned properly on the exhaust main body SuperFlow Regulator Exhaust Valve ReplacementQuad-Valve Assembly Installation Water Dump Valve Body Removal Water Dump Valve ReplacementWater Dump Exhaust Body Water Dump Valve RemovalReinstalling the Quad-Valve Exhaust Assembly 101SuperFlow Stainless Balanced Regulator 102103 Kirby Morgan 37 Adjusting the SuperFlowRemove the bent tube and the bent tube adapter 104 105 Bent tube adapterExploded view of SuperFlow 450 regulator 106 107 Install the o-ring in the bent tube adapter 108109 Kirby Morgan 37 SuperFlow 450 Regulator RemovalBe sure to remove and set aside the whisker spacers 110 Kirby Morgan 37 SuperFlow 450 DisassemblySuperFlow 450 flex knob assembly 111 RingDetails of the SuperFlow 450 main tube and associated parts Regulator Body Kirby Morgan 37 AssemblySuperFlow 450 Regulator Exhaust valve insert Retainer ringInstall the inlet valve in the main tube 113114 115 Tighten the cover hand tightMake sure the lock clip fully engages the packing nut Kirby Morgan 37 SuperFlow 450 Regulator Installation 116117