Kirby 37 Could lead to drowning, Diver cannot use the free flow system as, To suffocation, Death

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Kirby Morgan 37 & 57

 

 

If it is, it must be cleaned out prior to diving.

WARNING

 

 

 

Use silicone sealant in

 

 

a well ventilated area.

 

WARNING

Do not breathe the

 

Do not dive the helmet until the sealant

fumes from uncured

 

 

has had time to cure. Check the direc-

silicone sealant. These

 

 

tions on the tube of sealant for curing

fumes are dangerous

 

 

time. If the helmet goes into the water

and can cause uncon-

 

 

before the sealant has cured it could leak

sciousness. They can

 

 

through the side block mounting stud

also cause long term damage to body tis-

 

 

hole, screw hole, or air flow hole. This

sue. Read and follow all precautions listed

 

 

could lead to drowning.

on the silicone sealant tube and Material

 

 

 

Safety Data Sheet.

 

 

 

WARNING

 

 

 

 

 

 

 

 

If silicone sealant is blocking the air flow

 

 

into the helmet it must be cleaned out. If it

 

 

is not, the diver may not be able to prop-

 

 

erly defog the helmet or clear a flooded

 

 

helmet quickly. In addition, if the demand

 

 

regulator is not delivering air properly, the

 

 

diver cannot use the free flow system as

 

 

a source of breathing air. This could lead

DO NOT BLOCK

 

to suffocation.

 

 

 

 

AIR OPENING!

 

 

 

WARNING

 

 

A generous application of silicone sealant must be

Avoid breathing

applied to the side block prior to installation on the

fumes from lacquer

helmet shell. Use only Dow Corning™ RTV 732 Multi

thinner and use in a

Purpose sealant.

well ventilated area.

 

 

 

 

Breathing fumes

3) Slide the flat washer and the lock washer onto the

can lead to nervous

system damage,

stud. Run the stud nut down the stud and tighten to

unconsciousness,

35 inch pounds (4 Newton meters). Do not over-

and death.

tighten!

 

 

4)Tighten the screw to the correct torque, 35 inch pounds. Clean off all excess silicone sealant.

5)Place the air train gasket on the base of the air train. The knob on the base of the air train gasket is designed to cover the recessed hole where the bolt that helps maintain the position of the air train is installed. Slip the air train over the stud. Align the air train with the upper edge of the view port opening in the helmet shell.

6)Place the washer on the stud and tighten the nut until the washer lays flush on the air train, 15 inch pounds. Do not overtighten!

7)Test the side block prior to diving to ensure that no silicone sealant is blocking the air flow to the helmet.

WARNING

Avoid skin contact with lacquer thinner. Wear rubber gloves. Lacquer thinner can damage the nervous system.

WARNING

Avoid eye contact with lac- quer thinner. This chemical is an irritant and may cause tissue damage.

72

© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents Kirby Morgan 37 IntroductionOne Way Valve Tighten to 150 inch lbs Newton Meters with a torque wrench Correct assembly order of the one way valveSide Block Assembly Removal Side Block AssemblySeparating the Side Block Assembly from the Helmet Shell GeneralAir Train Gasket Thin putty knife helps to remove the side blockComponents of the Side Block & Air Train Diver cannot use the free flow system as Could lead to drowningSource of breathing air. This could lead To suffocationCleaning and Lubricating Disassembly of the Defogger ValveClean all the metal parts to remove salts Defogger ValveReassembly of the Defogger Valve Side Block assembly and it’s associated partsRemove the valve stem Emergency Valve AssemblyValve Body Valve Stem Washer Packing nut Reassembly of Emergency ValvePacking Knob Lock nut Spring Leak Testing the EGS Valve Inspection of Bent Tube Assembly Bent Tube AssemblyRemoval of the Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly Tool Kit with pouch SuperFlow Demand RegulatorGeneral Regulator Information Remove the demand regulator clamp Screw the regulator adjustment knob out for removalInspect the washer and o-ring Reassembly of the SuperFlow 350 Regulator Adjustment SystemShake out the spacer, spring set, and piston Regulator mount nut must be removed to remove the regulator SuperFlow 350 Demand Regulator Removal from HelmetDemand Regulator Kirby Morgan 37 Disassembly of the SuperFlowSuperFlow 350 regulator assembly Castle Wrench and inlet valve Demand Regulator Parts Kirby Morgan 37 Inspection of SuperFlowUse silicone sealant On the silicone sealant tube and MaterialPage Valve seat Adjustment end of the SuperFlow 350 regulator Install the retaining pin in the adjustment knobKirby Morgan 37 Test the response of the purge button Kirby Morgan 37 Tuning the SuperFlow 350 RegulatorUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral Nasal General Information Oral/NasalOral/Nasal Removal Inspection of Oral/NasalKirby Morgan 37 Oral/Nasal Replacement Exploded view of the Quad-Valve exhaust system Quad-Valve Exhaust AssemblyQuad-Valve Assembly Removal Page Whiskers must be aligned properly on the exhaust main body SuperFlow Regulator Exhaust Valve ReplacementQuad-Valve Assembly Installation Water Dump Exhaust Body Water Dump Valve ReplacementWater Dump Valve Body Removal Water Dump Valve Removal101 Reinstalling the Quad-Valve Exhaust Assembly102 SuperFlow Stainless Balanced Regulator103 Kirby Morgan 37 Adjusting the SuperFlowRemove the bent tube and the bent tube adapter 104 105 Bent tube adapterExploded view of SuperFlow 450 regulator 106 107 108 Install the o-ring in the bent tube adapter109 Kirby Morgan 37 SuperFlow 450 Regulator RemovalBe sure to remove and set aside the whisker spacers 110 Kirby Morgan 37 SuperFlow 450 DisassemblySuperFlow 450 flex knob assembly 111 RingDetails of the SuperFlow 450 main tube and associated parts SuperFlow 450 Regulator Kirby Morgan 37 AssemblyRegulator Body Exhaust valve insert Retainer ring113 Install the inlet valve in the main tube114 115 Tighten the cover hand tightMake sure the lock clip fully engages the packing nut 116 Kirby Morgan 37 SuperFlow 450 Regulator Installation117