Kirby 37 appendix SuperFlow Demand Regulator, General Regulator Information, Tool Kit with pouch

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Kirby Morgan 37 & 57

7.7 SuperFlow 350

Demand Regulator

7.7.1 General Regulator Information

While the regulator systems on all Kirby Morgan hel- mets are simple and highly reliable, the breathing re- sistance will increase if the demand regulator on your helmet is not maintained or adjusted properly. The demand regulator must receive regular maintenance to assure the best performance possible. However, in the event the demand regulator is damaged, there is always a backup supply of steady flow gas available from the defogger valve.

If the regulator does not breathe easily, the diver can- not work hard and will tire rapidly. Simply put: If the demand regulator does not work properly the diver cannot work properly. This makes the maintenance of the demand regulator assembly essential.

For the gas inlet valve and adjustment system to oper- ate properly, the components in the demand regulator MUST be in good condition and MUST be periodi- cally inspected and adjusted.

Four special tools, the inlet valve holder (Part #525- 616), the regulator adjustment wrench (Part #525-611), the socket wrench (Part #525-612), and the castle wrench (Part #525-618) should be used to work on the SuperFlow 350 regulator whenever possible.

Disassembly, assembly, and adjustment can be done without these tools, but the work is much easier and the adjustment is better if these tools are used. The above 4 tools are available together along with a tool case. The “Tool Kit with Pouch” is Part #525-620. This kit is included with each new Kirby Morgan helmet that is equipped with the SuperFlow 350 regulator.

7.7.2SuperFlow 350 Demand Regulator Test for Correct Adjustment, Fully Assembled

To maintain optimum performance of the demand regulator, it should be checked for proper function and adjustment prior to commencement of diving each diving day, in accordance with the KMDSI Daily Set Up and Functional Checklist. See the Dive Lab website (www.divelab.com) for the latest procedures for set-up.

Check the regulator for adjustment and proper func- tion with the assembly complete, and supplied with a breathing gas supply pressure of 135 to 150 p.s.i.g.

NOTE: 135 to 150 p.s.i.g. over ambient is the stan- dard supply pressure to be used when adjusting all KMDSI helmets and band-mask equipped with the SuperFlow 350 regulator. See Section 2.5 for recommended pressures during use.

NOTE: When storing the helmet for any length of time, ensure that the regulator adjustment knob is turned “out” fully counterclockwise to avoid stressing the bias springs. This will prolong the life of both the inlet valve, seat, and bias springs.

1)Rotate the regulator adjustment knob in, towards the regulator body.

2)Ensure the supply pressure is connected and prop- erly adjusted to 135 to 150 p.s.i.g.

3)Turn on the gas supply.

4)Rotate the adjustment knob out counterclockwise slowly, until a slight steady flow develops.

5)Slowly rotate the adjustment knob in clockwise, until the free flow stops. Lightly depress the purge button several times and ensure the gas flow has stopped.

6)Lightly depress the purge button. There should be between 1/16” and 1/8” free travel in the button before gas flow starts. When the button is fully depressed, a strong surge of gas must be heard.

7)If the purge button travels less than 1/16” or greater than 1/8” before free flow is heard, the demand regula- tor requires internal adjustment, per this chapter.

Tool Kit with pouch - Part #525-620.

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© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

Image 13 Contents
One Way Valve IntroductionKirby Morgan 37 Tighten to 150 inch lbs Newton Meters with a torque wrench Correct assembly order of the one way valveSide Block Assembly Removal Side Block AssemblySeparating the Side Block Assembly from the Helmet Shell GeneralComponents of the Side Block & Air Train Thin putty knife helps to remove the side blockAir Train Gasket Diver cannot use the free flow system as Could lead to drowningSource of breathing air. This could lead To suffocationCleaning and Lubricating Disassembly of the Defogger ValveClean all the metal parts to remove salts Defogger ValveReassembly of the Defogger Valve Side Block assembly and it’s associated partsRemove the valve stem Emergency Valve AssemblyPacking Knob Lock nut Spring Reassembly of Emergency ValveValve Body Valve Stem Washer Packing nut Leak Testing the EGS Valve Removal of the Bent Tube Assembly Bent Tube AssemblyInspection of Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly General Regulator Information SuperFlow Demand RegulatorTool Kit with pouch Remove the demand regulator clamp Screw the regulator adjustment knob out for removalShake out the spacer, spring set, and piston Reassembly of the SuperFlow 350 Regulator Adjustment SystemInspect the washer and o-ring Regulator mount nut must be removed to remove the regulator SuperFlow 350 Demand Regulator Removal from HelmetSuperFlow 350 regulator assembly Kirby Morgan 37 Disassembly of the SuperFlowDemand Regulator Castle Wrench and inlet valve Demand Regulator Parts Kirby Morgan 37 Inspection of SuperFlowUse silicone sealant On the silicone sealant tube and MaterialPage Valve seat Adjustment end of the SuperFlow 350 regulator Install the retaining pin in the adjustment knobKirby Morgan 37 Test the response of the purge button Kirby Morgan 37 Tuning the SuperFlow 350 RegulatorUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral Nasal General Information Oral/NasalOral/Nasal Removal Inspection of Oral/NasalKirby Morgan 37 Oral/Nasal Replacement Quad-Valve Assembly Removal Quad-Valve Exhaust AssemblyExploded view of the Quad-Valve exhaust system Page Quad-Valve Assembly Installation SuperFlow Regulator Exhaust Valve ReplacementWhiskers must be aligned properly on the exhaust main body Water Dump Exhaust Body Water Dump Valve ReplacementWater Dump Valve Body Removal Water Dump Valve Removal101 Reinstalling the Quad-Valve Exhaust Assembly102 SuperFlow Stainless Balanced RegulatorRemove the bent tube and the bent tube adapter Kirby Morgan 37 Adjusting the SuperFlow103 104 Exploded view of SuperFlow 450 regulator Bent tube adapter105 106 107 108 Install the o-ring in the bent tube adapterBe sure to remove and set aside the whisker spacers Kirby Morgan 37 SuperFlow 450 Regulator Removal109 SuperFlow 450 flex knob assembly Kirby Morgan 37 SuperFlow 450 Disassembly110 Details of the SuperFlow 450 main tube and associated parts Ring111 SuperFlow 450 Regulator Kirby Morgan 37 AssemblyRegulator Body Exhaust valve insert Retainer ring113 Install the inlet valve in the main tube114 Make sure the lock clip fully engages the packing nut Tighten the cover hand tight115 116 Kirby Morgan 37 SuperFlow 450 Regulator Installation117