Kirby appendix Kirby Morgan 37 Tuning the SuperFlow 350 Regulator

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Kirby Morgan 37 & 57

7.7.10Tuning the SuperFlow 350 Regulator

1) Remove the clamp, cover and diaphragm.

2)Screw the adjustment knob (clockwise) all the way in, towards the regulator body.

3)Pressurize the regulator to between 120-150 p.s.i.g. of supply pressure.

4)Screw the adjustment knob out (counterclockwise) until the regulator starts to free flow, then screw the adjustment knob in (clockwise) until the free-flow just stops. Depress the lever several times to ensure the free-flow has stopped.

If the free flow does not stop, the adjustment nut is too tight. If the roller lever is sloppy (loose) the ad- justment nut is too loose.

5)Insert the inlet valve holding tool into the balance hole on the inlet tube. Push forward on the tool to stop the inlet valve stem from turning. Adjust the nut until there is 1/16 inch (1.5 mm) to 1/8 inch (3.0 mm) of free play at the end of the lever.

Insert the inlet valve holding tool into the balance hole on the inlet tube.

6)Remove the inlet valve holder tool.

7)Put the diaphragm and cover in place, depressing the cover tightly to simulate a properly tightened clamp.

8)Depress the purge button in the center of the cover.

9)There must be 1/16 inch (1.5 mm) to 1/8 inch (3.0 mm) of free travel before the purge button actuates, resulting in a slight flow of gas. If a slight flow of gas develops with the purge button depressed less than 1/16 inch (1.5 mm) the lever will require bending down.

Test the response of the purge button.

If the purge button travels further than a 1/8” (3.0

mm)before gas flow starts, the lever will require bending upward.

NOTE: Before bending the lever, double-check the adjustments. It is rare that the lever requires bending. Usually levers only require bending because of they were improperly serviced previ- ously, or because of damage during disassembly.

10)To bend the lever up, you’ll need to remove the lever and carefully place it in a vice. Grip the lever from the side with a pair of long nosed pliers and bend the roller end up with your finger. Bend it only a small amount at a time.

NOTE: Be very careful to not place undue stress on the lower arms of the lever as this will disfigure the lower blades and cause spongy operation.

11)To bend the lever down, place the disk end of the KMDSI 1/4 ” wrench onto the flat area of the adjust- ment tube within the regulator, sliding the disk as far as possible under the lever. With your finger, slightly bend the lever down over the disk to the desired height. Be careful not to bend the lever too far! Bend it slightly then check it.

Note that the legs of the lever must be properly aligned and in the same plane for the lever to work correctly.

© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents Introduction One Way ValveKirby Morgan 37 Correct assembly order of the one way valve Tighten to 150 inch lbs Newton Meters with a torque wrenchSide Block Assembly Side Block Assembly RemovalSeparating the Side Block Assembly from the Helmet Shell GeneralThin putty knife helps to remove the side block Components of the Side Block & Air TrainAir Train Gasket Could lead to drowning Diver cannot use the free flow system asSource of breathing air. This could lead To suffocationDisassembly of the Defogger Valve Cleaning and LubricatingClean all the metal parts to remove salts Defogger ValveSide Block assembly and it’s associated parts Reassembly of the Defogger ValveEmergency Valve Assembly Remove the valve stemReassembly of Emergency Valve Packing Knob Lock nut SpringValve Body Valve Stem Washer Packing nut Leak Testing the EGS Valve Bent Tube Assembly Removal of the Bent Tube AssemblyInspection of Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly SuperFlow Demand Regulator General Regulator InformationTool Kit with pouch Screw the regulator adjustment knob out for removal Remove the demand regulator clampReassembly of the SuperFlow 350 Regulator Adjustment System Shake out the spacer, spring set, and pistonInspect the washer and o-ring SuperFlow 350 Demand Regulator Removal from Helmet Regulator mount nut must be removed to remove the regulatorKirby Morgan 37 Disassembly of the SuperFlow SuperFlow 350 regulator assemblyDemand Regulator Castle Wrench and inlet valve Kirby Morgan 37 Inspection of SuperFlow Demand Regulator PartsUse silicone sealant On the silicone sealant tube and MaterialPage Valve seat Install the retaining pin in the adjustment knob Adjustment end of the SuperFlow 350 regulatorKirby Morgan 37 Kirby Morgan 37 Tuning the SuperFlow 350 Regulator Test the response of the purge buttonUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral/Nasal Oral Nasal General InformationOral/Nasal Removal Inspection of Oral/NasalKirby Morgan 37 Oral/Nasal Replacement Quad-Valve Exhaust Assembly Quad-Valve Assembly RemovalExploded view of the Quad-Valve exhaust system Page SuperFlow Regulator Exhaust Valve Replacement Quad-Valve Assembly InstallationWhiskers must be aligned properly on the exhaust main body Water Dump Valve Replacement Water Dump Exhaust BodyWater Dump Valve Body Removal Water Dump Valve RemovalReinstalling the Quad-Valve Exhaust Assembly 101SuperFlow Stainless Balanced Regulator 102Kirby Morgan 37 Adjusting the SuperFlow Remove the bent tube and the bent tube adapter103 104 Bent tube adapter Exploded view of SuperFlow 450 regulator105 106 107 Install the o-ring in the bent tube adapter 108Kirby Morgan 37 SuperFlow 450 Regulator Removal Be sure to remove and set aside the whisker spacers109 Kirby Morgan 37 SuperFlow 450 Disassembly SuperFlow 450 flex knob assembly110 Ring Details of the SuperFlow 450 main tube and associated parts111 Kirby Morgan 37 Assembly SuperFlow 450 RegulatorRegulator Body Exhaust valve insert Retainer ringInstall the inlet valve in the main tube 113114 Tighten the cover hand tight Make sure the lock clip fully engages the packing nut115 Kirby Morgan 37 SuperFlow 450 Regulator Installation 116117