Kirby 37 appendix Press the cover over the diaphragm

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Kirby Morgan 37 & 57

Press the cover over the diaphragm.

Alternate method: If a KMDSI tool kit is not avail- able, a small jeweler’s screwdriver or metal scribe can be inserted in the slot on the end of the inlet valve to keep it from rotating, and needle nose pliers may be used to rotate the lever nut. Holding the slot of the inlet valve from rotating, carefully rotate the nut “In” (clockwise to remove lever play and “Out” (counterclockwise) to increase lever play.

Only turn the adjustment nut 1/8 turn at a time. De- press the lever momentarily after each adjustment and observe the lever play. It may be necessary to complete this procedure several times, as the proce- dure requires estimating the proper position of the nut. If the regulator free flow did not stop after this procedure, refer to regulator disassembly and cleaning sections of this manual.

8)When adjustment is complete, place the diaphragm and cover in place, and press tightly down on the cover to simulate the action of the clamp.

9)With the cover pressed tight against the diaphragm, if the regulator starts to free flow, the lever may need to be bent down slightly. If the regulator does not free flow, slowly depress the purge button until a slight free flow develops. The purge button should depress no further than 1/8 inch (3.0 mm) before the regulator develops a flow.

If the regulator does not develop a slight free flow when the purge button is depressed in 1/8 inch (3.0 mm), then the lever will require slight upward bend- ing.

Before bending the lever, double check the adjust- ments. It is rare that the lever requires bending in

a regulator that has been in service. Usually levers only require bending in new installations or because of damage during disassembly.

10)Install the clamp and clamp screw. Tighten the screw to the correct torque (see appendix for torque specifications).

11)Again, press on the purge button in the cover. It must have 1/16 inch (1.5 mm) minimum and 1/8 inch (3.0 mm) maximum free travel before it contacts the diaphragm. If there is more than 1/8 inch (3.0 mm) travel, the lever must be bent upward, per this chapter. If the button has only slight or no free travel, the lever must be bent down.

12)If the purge button travel is correct, the adjust- ment is complete.

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© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents Introduction One Way ValveKirby Morgan 37 Tighten to 150 inch lbs Newton Meters with a torque wrench Correct assembly order of the one way valveGeneral Side Block AssemblySide Block Assembly Removal Separating the Side Block Assembly from the Helmet ShellThin putty knife helps to remove the side block Components of the Side Block & Air TrainAir Train Gasket To suffocation Could lead to drowningDiver cannot use the free flow system as Source of breathing air. This could leadDefogger Valve Disassembly of the Defogger ValveCleaning and Lubricating Clean all the metal parts to remove saltsReassembly of the Defogger Valve Side Block assembly and it’s associated partsRemove the valve stem Emergency Valve AssemblyReassembly of Emergency Valve Packing Knob Lock nut SpringValve Body Valve Stem Washer Packing nut Leak Testing the EGS Valve Bent Tube Assembly Removal of the Bent Tube AssemblyInspection of Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly SuperFlow Demand Regulator General Regulator InformationTool Kit with pouch Remove the demand regulator clamp Screw the regulator adjustment knob out for removalReassembly of the SuperFlow 350 Regulator Adjustment System Shake out the spacer, spring set, and pistonInspect the washer and o-ring Regulator mount nut must be removed to remove the regulator SuperFlow 350 Demand Regulator Removal from HelmetKirby Morgan 37 Disassembly of the SuperFlow SuperFlow 350 regulator assemblyDemand Regulator Castle Wrench and inlet valve On the silicone sealant tube and Material Kirby Morgan 37 Inspection of SuperFlowDemand Regulator Parts Use silicone sealantPage Valve seat Adjustment end of the SuperFlow 350 regulator Install the retaining pin in the adjustment knobKirby Morgan 37 Test the response of the purge button Kirby Morgan 37 Tuning the SuperFlow 350 RegulatorUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Inspection of Oral/Nasal Oral/NasalOral Nasal General Information Oral/Nasal RemovalKirby Morgan 37 Oral/Nasal Replacement Quad-Valve Exhaust Assembly Quad-Valve Assembly RemovalExploded view of the Quad-Valve exhaust system Page SuperFlow Regulator Exhaust Valve Replacement Quad-Valve Assembly InstallationWhiskers must be aligned properly on the exhaust main body Water Dump Valve Removal Water Dump Valve ReplacementWater Dump Exhaust Body Water Dump Valve Body Removal101 Reinstalling the Quad-Valve Exhaust Assembly102 SuperFlow Stainless Balanced RegulatorKirby Morgan 37 Adjusting the SuperFlow Remove the bent tube and the bent tube adapter103 104 Bent tube adapter Exploded view of SuperFlow 450 regulator105 106 107 108 Install the o-ring in the bent tube adapterKirby Morgan 37 SuperFlow 450 Regulator Removal Be sure to remove and set aside the whisker spacers109 Kirby Morgan 37 SuperFlow 450 Disassembly SuperFlow 450 flex knob assembly110 Ring Details of the SuperFlow 450 main tube and associated parts111 Exhaust valve insert Retainer ring Kirby Morgan 37 AssemblySuperFlow 450 Regulator Regulator Body113 Install the inlet valve in the main tube114 Tighten the cover hand tight Make sure the lock clip fully engages the packing nut115 116 Kirby Morgan 37 SuperFlow 450 Regulator Installation117