Kirby Kirby Morgan 37 Adjusting the SuperFlow, Remove the bent tube and the bent tube adapter

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Kirby Morgan 37 & 57

7.12.2 Adjusting the SuperFlow 450

Tools required:

Flat blade screwdriver

11/16 inch Open-end Attachment on Torque Wrench

7/8 inch Open-end Attachment on Torque Wrench 7/8 inch Open-end Wrench

1 inch Open End Wrench

1/4” to 5/16” Dowel Rod sharpened by pencil sharp- ener

4)If the regulator did not free flow when the regulator cover was pushed in, turn the adjustment nipple OUT 1/16 of a turn. Only small adjustments are needed to tune the regulator. Reconnect the low pressure hose, pressurize it and test again.

5)If the regulator began to free flow too easily, turn the adjustment nipple IN 1/16 of a turn. Only small adjustments are needed to tune the regulator. Reconnect the low pressure hose, pressurize it and test again.

Remove the bent tube and the bent tube adapter.

1)Remove the bent tube assembly from the helmet, per this chapter.

2)Remove the bent tube adapter.

3)Insert a flat head screwdriver into slot in the end of the adjustment nipple.

Turn the adjustment nipple 1/16 of a turn at a time to adjust the performance of the regulator.

Before you reinstall the bent tube, connect the low pressure hose to the regulator and pressurize it again. Push in on the regulator cover 1/4 inch. The regulator should just begin to free flow if it is properly adjusted.

6)If you are unable to obtain a proper adjustment with the regulator following this procedure, you will need to disassemble the regulator to check the condi- tion of the lever.

7)Once the regulator is properly adjusted, reinstall the bent tube adapter and o-ring. Tighten the adapter to 30 inch pounds.

8)Reinstall the bent tube assembly as per Section this chapter.

© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents Introduction One Way ValveKirby Morgan 37 Correct assembly order of the one way valve Tighten to 150 inch lbs Newton Meters with a torque wrenchSide Block Assembly Side Block Assembly RemovalSeparating the Side Block Assembly from the Helmet Shell GeneralThin putty knife helps to remove the side block Components of the Side Block & Air TrainAir Train Gasket Could lead to drowning Diver cannot use the free flow system asSource of breathing air. This could lead To suffocationDisassembly of the Defogger Valve Cleaning and LubricatingClean all the metal parts to remove salts Defogger ValveSide Block assembly and it’s associated parts Reassembly of the Defogger ValveEmergency Valve Assembly Remove the valve stemReassembly of Emergency Valve Packing Knob Lock nut SpringValve Body Valve Stem Washer Packing nut Leak Testing the EGS Valve Bent Tube Assembly Removal of the Bent Tube AssemblyInspection of Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly SuperFlow Demand Regulator General Regulator InformationTool Kit with pouch Screw the regulator adjustment knob out for removal Remove the demand regulator clampReassembly of the SuperFlow 350 Regulator Adjustment System Shake out the spacer, spring set, and pistonInspect the washer and o-ring SuperFlow 350 Demand Regulator Removal from Helmet Regulator mount nut must be removed to remove the regulatorKirby Morgan 37 Disassembly of the SuperFlow SuperFlow 350 regulator assemblyDemand Regulator Castle Wrench and inlet valve Kirby Morgan 37 Inspection of SuperFlow Demand Regulator PartsUse silicone sealant On the silicone sealant tube and MaterialPage Valve seat Install the retaining pin in the adjustment knob Adjustment end of the SuperFlow 350 regulatorKirby Morgan 37 Kirby Morgan 37 Tuning the SuperFlow 350 Regulator Test the response of the purge buttonUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral/Nasal Oral Nasal General InformationOral/Nasal Removal Inspection of Oral/NasalKirby Morgan 37 Oral/Nasal Replacement Quad-Valve Exhaust Assembly Quad-Valve Assembly RemovalExploded view of the Quad-Valve exhaust system Page SuperFlow Regulator Exhaust Valve Replacement Quad-Valve Assembly InstallationWhiskers must be aligned properly on the exhaust main body Water Dump Valve Replacement Water Dump Exhaust BodyWater Dump Valve Body Removal Water Dump Valve RemovalReinstalling the Quad-Valve Exhaust Assembly 101SuperFlow Stainless Balanced Regulator 102Kirby Morgan 37 Adjusting the SuperFlow Remove the bent tube and the bent tube adapter103 104 Bent tube adapter Exploded view of SuperFlow 450 regulator105 106 107 Install the o-ring in the bent tube adapter 108Kirby Morgan 37 SuperFlow 450 Regulator Removal Be sure to remove and set aside the whisker spacers109 Kirby Morgan 37 SuperFlow 450 Disassembly SuperFlow 450 flex knob assembly110 Ring Details of the SuperFlow 450 main tube and associated parts111 Kirby Morgan 37 Assembly SuperFlow 450 RegulatorRegulator Body Exhaust valve insert Retainer ringInstall the inlet valve in the main tube 113114 Tighten the cover hand tight Make sure the lock clip fully engages the packing nut115 Kirby Morgan 37 SuperFlow 450 Regulator Installation 116117