Kirby appendix Introduction, One Way Valve, Kirby Morgan 37

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Kirby Morgan 37 & 57

Chapter 7.0

Breathing System Maintenance and Repairs

7.1 Introduction

This chapter covers the maintenance and repair of all components of the breathing system. The breathing system includes the one way valve, the emergency valve, the side block, the bent tube assembly, the demand regulator, and the oral/nasal mask.

The breathing systems on all Kirby Morgan helmets and masks are simple and highly reliable. The fact that they can continue to operate when the components are not in a well-maintained condition can cause divers to become complacent about maintenance.

Your life depends on the correct function of this equipment!

While Kirby Morgan helmets and masks are simple to maintain, like any type of life support equipment, they do require regular periodic maintenance to func- tion properly.

All parts disassembled should be thoroughly cleaned using the methods described in the Appendix in the rear of this manual. Components that require the use of lubricants, sealing and thread locking compounds should also be maintained.

Most fasteners have a torque value, it is imperative that all fasteners which have a torque value be tightened to the torque specifications as outlined by the proce- dure, or as listed in appendix 1. If in doubt as to the proper torque setting, contact your local authorized repair facility or KMDSI.

7.2 One Way Valve

NOTE: The one-way valve assembly should be disas- sembled, cleaned and the three O-rings should be replaced at least annually. Damaged and/or corroded parts should be replaced. A repair kit is available for

replacement parts (525-330).

CAUTION

Use two wrenches or hold the hex part of the body in a vise while removing or turning the seat with a wrench. Do not use pliers on the main body of the one- way valve. You may damage the valve if pliers are used.

7.2.1Disassembly Of The One Way Valve

Tools Required: Soft Jaw Vice

1 inch Open End Wrench Attachment on Torque Wrench

(If no vise is available use a backup 1 inch open end wrench)

To disassemble and inspect the one way valve as- sembly:

1)The one way valve assembly must be removed from the side block. Use the open end wrench to remove it.

2)After the one way valve has been removed, use two wrenches or hold the hex part of the body in a soft jaw vise while removing the seat with a wrench.

As the seat is removed, the wiper and the O-ring will slide out in place in a groove on the seat. The

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© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents One Way Valve IntroductionKirby Morgan 37 Tighten to 150 inch lbs Newton Meters with a torque wrench Correct assembly order of the one way valveSide Block Assembly Removal Side Block AssemblySeparating the Side Block Assembly from the Helmet Shell GeneralComponents of the Side Block & Air Train Thin putty knife helps to remove the side blockAir Train Gasket Diver cannot use the free flow system as Could lead to drowningSource of breathing air. This could lead To suffocationCleaning and Lubricating Disassembly of the Defogger ValveClean all the metal parts to remove salts Defogger ValveReassembly of the Defogger Valve Side Block assembly and it’s associated partsRemove the valve stem Emergency Valve AssemblyPacking Knob Lock nut Spring Reassembly of Emergency ValveValve Body Valve Stem Washer Packing nut Leak Testing the EGS Valve Removal of the Bent Tube Assembly Bent Tube AssemblyInspection of Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly General Regulator Information SuperFlow Demand RegulatorTool Kit with pouch Remove the demand regulator clamp Screw the regulator adjustment knob out for removalShake out the spacer, spring set, and piston Reassembly of the SuperFlow 350 Regulator Adjustment SystemInspect the washer and o-ring Regulator mount nut must be removed to remove the regulator SuperFlow 350 Demand Regulator Removal from HelmetSuperFlow 350 regulator assembly Kirby Morgan 37 Disassembly of the SuperFlowDemand Regulator Castle Wrench and inlet valve Demand Regulator Parts Kirby Morgan 37 Inspection of SuperFlowUse silicone sealant On the silicone sealant tube and MaterialPage Valve seat Adjustment end of the SuperFlow 350 regulator Install the retaining pin in the adjustment knobKirby Morgan 37 Test the response of the purge button Kirby Morgan 37 Tuning the SuperFlow 350 RegulatorUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral Nasal General Information Oral/NasalOral/Nasal Removal Inspection of Oral/NasalKirby Morgan 37 Oral/Nasal Replacement Quad-Valve Assembly Removal Quad-Valve Exhaust AssemblyExploded view of the Quad-Valve exhaust system Page Quad-Valve Assembly Installation SuperFlow Regulator Exhaust Valve ReplacementWhiskers must be aligned properly on the exhaust main body Water Dump Exhaust Body Water Dump Valve ReplacementWater Dump Valve Body Removal Water Dump Valve Removal101 Reinstalling the Quad-Valve Exhaust Assembly102 SuperFlow Stainless Balanced RegulatorRemove the bent tube and the bent tube adapter Kirby Morgan 37 Adjusting the SuperFlow103 104 Exploded view of SuperFlow 450 regulator Bent tube adapter105 106 107 108 Install the o-ring in the bent tube adapterBe sure to remove and set aside the whisker spacers Kirby Morgan 37 SuperFlow 450 Regulator Removal109 SuperFlow 450 flex knob assembly Kirby Morgan 37 SuperFlow 450 Disassembly110 Details of the SuperFlow 450 main tube and associated parts Ring111 SuperFlow 450 Regulator Kirby Morgan 37 AssemblyRegulator Body Exhaust valve insert Retainer ring113 Install the inlet valve in the main tube114 Make sure the lock clip fully engages the packing nut Tighten the cover hand tight115 116 Kirby Morgan 37 SuperFlow 450 Regulator Installation117