Kirby 37 appendix SuperFlow 350 Demand Regulator Removal from Helmet

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Kirby Morgan 37 & 57

NOTE: Ensure the adjustment shaft (85) rotates smoothly.

6)Thread the packing nut onto the regulator body (81) and tighten with the 3/4” torque wrench to 40 inch pounds after seating, turn the knob all the way in and all the way out making sure there is no inter- ference.

7.7.6SuperFlow 350 Demand Regulator Removal from Helmet

Tools Required:

Torque Wrench and 1 3/8 inch Socket

1 /4 inch Flat Blade Attachment on Torque Screw- driver

Torque Wrench and 11/16 Open-end Attachment Torque Wrench and 13/16 Open-end Attachment Torque Wrench and 7/8 inch Open-end Attachment 7/8 inch Open-end Wrench

1)To remove the regulator from the helmet, the bent tube should be disconnected first. The bent tube as- sembly should be loosened at the side block and dis- connected from the regulator. It may now be swiveled out of the way or completely removed.

The regulator mount nut must be removed to remove the regulator.

2)Remove the whiskers from the port retainer (108) by removing the screws. Take care not to lose the spacers or kidney plates.

3)Remove the nose block device per Chapter 8.

4)Remove the oral nasal mask.

5)The regulator mount nut is removed along with the sealing O-ring.

6)Cut the tie wrap that connects the regulator body to the Quad Valve cover.

7)Now the regulator assembly can be pulled out of the helmet.

8)The center section of the exhaust whisker, named the exhaust main body has a tie wrap holding it in place. Remove the tie wrap then stretch the body off the regulator exhaust flange.

9)Older model double or single exhaust whiskers are removed similarly.

© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents One Way Valve IntroductionKirby Morgan 37 Correct assembly order of the one way valve Tighten to 150 inch lbs Newton Meters with a torque wrenchSide Block Assembly Side Block Assembly RemovalSeparating the Side Block Assembly from the Helmet Shell GeneralComponents of the Side Block & Air Train Thin putty knife helps to remove the side blockAir Train Gasket Could lead to drowning Diver cannot use the free flow system asSource of breathing air. This could lead To suffocationDisassembly of the Defogger Valve Cleaning and LubricatingClean all the metal parts to remove salts Defogger ValveSide Block assembly and it’s associated parts Reassembly of the Defogger ValveEmergency Valve Assembly Remove the valve stemPacking Knob Lock nut Spring Reassembly of Emergency ValveValve Body Valve Stem Washer Packing nut Leak Testing the EGS Valve Removal of the Bent Tube Assembly Bent Tube AssemblyInspection of Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly General Regulator Information SuperFlow Demand RegulatorTool Kit with pouch Screw the regulator adjustment knob out for removal Remove the demand regulator clampShake out the spacer, spring set, and piston Reassembly of the SuperFlow 350 Regulator Adjustment SystemInspect the washer and o-ring SuperFlow 350 Demand Regulator Removal from Helmet Regulator mount nut must be removed to remove the regulatorSuperFlow 350 regulator assembly Kirby Morgan 37 Disassembly of the SuperFlowDemand Regulator Castle Wrench and inlet valve Kirby Morgan 37 Inspection of SuperFlow Demand Regulator PartsUse silicone sealant On the silicone sealant tube and MaterialPage Valve seat Install the retaining pin in the adjustment knob Adjustment end of the SuperFlow 350 regulatorKirby Morgan 37 Kirby Morgan 37 Tuning the SuperFlow 350 Regulator Test the response of the purge buttonUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral/Nasal Oral Nasal General InformationOral/Nasal Removal Inspection of Oral/NasalKirby Morgan 37 Oral/Nasal Replacement Quad-Valve Assembly Removal Quad-Valve Exhaust AssemblyExploded view of the Quad-Valve exhaust system Page Quad-Valve Assembly Installation SuperFlow Regulator Exhaust Valve ReplacementWhiskers must be aligned properly on the exhaust main body Water Dump Valve Replacement Water Dump Exhaust BodyWater Dump Valve Body Removal Water Dump Valve RemovalReinstalling the Quad-Valve Exhaust Assembly 101SuperFlow Stainless Balanced Regulator 102Remove the bent tube and the bent tube adapter Kirby Morgan 37 Adjusting the SuperFlow103 104 Exploded view of SuperFlow 450 regulator Bent tube adapter105 106 107 Install the o-ring in the bent tube adapter 108Be sure to remove and set aside the whisker spacers Kirby Morgan 37 SuperFlow 450 Regulator Removal109 SuperFlow 450 flex knob assembly Kirby Morgan 37 SuperFlow 450 Disassembly110 Details of the SuperFlow 450 main tube and associated parts Ring111 Kirby Morgan 37 Assembly SuperFlow 450 RegulatorRegulator Body Exhaust valve insert Retainer ringInstall the inlet valve in the main tube 113114 Make sure the lock clip fully engages the packing nut Tighten the cover hand tight115 Kirby Morgan 37 SuperFlow 450 Regulator Installation 116117