Kirby 37 appendix 106

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Kirby Morgan 37 & 57

When you pull the flex knob assembly out, the main tube and related parts will follow.

Separate the flex knob assembly from the main tube.

Remove the o-ring from the flex knob packing nut. You can use a credit card, toothpick, or any soft device that will not damage the o-ring or the nut.

Remove the balance spacer, spring, inlet valve and seat from the main tube.

11)Slide the balance spacer, spring, inlet valve as- sembly out from the main tube.

12)Unscrew the adjustment nipple (turn it “out”) from the main tube. This may require lightly tapping on the tube to dislodge the parts.

13)Inspect all parts for signs of wear or damage and replace if necessary.

14)Clean all parts per chapter 6. Lubricate o-rings and moving parts with a light coating of Christo- Lube®. It is not necessary to disassemble the flex knob assembly unless the knob is not working prop- erly. If this is required, refer to Section

15)Install the o-ring on the adjustment nipple if you have not already done so. Be sure that the o-ring has been properly lubricated with Christolube.

16)Install the o-ring on the main tube.

17)Install the o-ring on the balance spacer.

18)Install the bearing clip on the outside of the main tube. Note that there is a locating pin on the clip that must engage the correct hole on the main tube.

The clip is correctly positioned when it is on the side opposite of the depression for the lever on the main

Bearing clip

Lever depression

Correct position of bearing clip on main tube.

106

© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents Introduction One Way ValveKirby Morgan 37 Tighten to 150 inch lbs Newton Meters with a torque wrench Correct assembly order of the one way valveGeneral Side Block AssemblySide Block Assembly Removal Separating the Side Block Assembly from the Helmet ShellThin putty knife helps to remove the side block Components of the Side Block & Air TrainAir Train Gasket To suffocation Could lead to drowningDiver cannot use the free flow system as Source of breathing air. This could leadDefogger Valve Disassembly of the Defogger ValveCleaning and Lubricating Clean all the metal parts to remove saltsReassembly of the Defogger Valve Side Block assembly and it’s associated partsRemove the valve stem Emergency Valve AssemblyReassembly of Emergency Valve Packing Knob Lock nut SpringValve Body Valve Stem Washer Packing nut Leak Testing the EGS Valve Bent Tube Assembly Removal of the Bent Tube AssemblyInspection of Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly SuperFlow Demand Regulator General Regulator InformationTool Kit with pouch Remove the demand regulator clamp Screw the regulator adjustment knob out for removalReassembly of the SuperFlow 350 Regulator Adjustment System Shake out the spacer, spring set, and pistonInspect the washer and o-ring Regulator mount nut must be removed to remove the regulator SuperFlow 350 Demand Regulator Removal from HelmetKirby Morgan 37 Disassembly of the SuperFlow SuperFlow 350 regulator assemblyDemand Regulator Castle Wrench and inlet valve On the silicone sealant tube and Material Kirby Morgan 37 Inspection of SuperFlowDemand Regulator Parts Use silicone sealantPage Valve seat Adjustment end of the SuperFlow 350 regulator Install the retaining pin in the adjustment knobKirby Morgan 37 Test the response of the purge button Kirby Morgan 37 Tuning the SuperFlow 350 RegulatorUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Inspection of Oral/Nasal Oral/NasalOral Nasal General Information Oral/Nasal RemovalKirby Morgan 37 Oral/Nasal Replacement Quad-Valve Exhaust Assembly Quad-Valve Assembly RemovalExploded view of the Quad-Valve exhaust system Page SuperFlow Regulator Exhaust Valve Replacement Quad-Valve Assembly InstallationWhiskers must be aligned properly on the exhaust main body Water Dump Valve Removal Water Dump Valve ReplacementWater Dump Exhaust Body Water Dump Valve Body Removal101 Reinstalling the Quad-Valve Exhaust Assembly102 SuperFlow Stainless Balanced RegulatorKirby Morgan 37 Adjusting the SuperFlow Remove the bent tube and the bent tube adapter103 104 Bent tube adapter Exploded view of SuperFlow 450 regulator105 106 107 108 Install the o-ring in the bent tube adapterKirby Morgan 37 SuperFlow 450 Regulator Removal Be sure to remove and set aside the whisker spacers109 Kirby Morgan 37 SuperFlow 450 Disassembly SuperFlow 450 flex knob assembly110 Ring Details of the SuperFlow 450 main tube and associated parts111 Exhaust valve insert Retainer ring Kirby Morgan 37 AssemblySuperFlow 450 Regulator Regulator Body113 Install the inlet valve in the main tube114 Tighten the cover hand tight Make sure the lock clip fully engages the packing nut115 116 Kirby Morgan 37 SuperFlow 450 Regulator Installation117