Kirby 37 appendix Correct assembly order of the one way valve

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Kirby Morgan 37 & 57

Adapter Wiper O-ringSpring

Seat

O-ring

O-ring Poppet

Body

Correct assembly order of the one way valve.

poppet and the poppet O-ring usually come out in the seat being followed by the spring.

The only functional part remaining in the valve body is a non-moving, pressed-in cage. The function of the cage is to prevent the poppet O-ring from blowing out of place during high flows. Do not remove the pressed in cage. This can only be done at the factory.

3)Inspect the body interior for foreign matter of any type and clean, if necessary. Clean in accordance with the cleaning instructions in Chapter 6. If corrosion is present, clean using the acidic solution as outlined in Chapter 6.

4)Inspect the seat, wiper, O-ring, poppet O-ring and poppet for wear, replace if necessary. Be sure each part is clean and all components are lightly lubricated with the appropriate lubricant. A repair kit is available for replacement parts. (Part #525-330)

5)Be careful to wipe the poppet and poppet O-ring thoroughly, removing nearly all silicone to prevent foreign materials from sticking to these compo- nents.

6)Replace the spring.

7.2.2Reassembly of the One Way Valve

1)Slide the new O-ring over the poppet.

2)Insert the new spring into the valve body, followed by the poppet.

3)Next, install the new O-ring and new wiper on the

seat. Thread the seat into the valve body.

4)Tighten the seat to 150 inch lbs. (17 Newton me- ters) with a torque wrench while holding the body in a soft jaw vice or wrench.

5)If the adapter has been removed, it must be cleaned and wrapped with Teflon tape.

WARNING

Do not allow any Teflon tape to cover the end of the adapter, or to enter the one- way valve. Loose pieces of Teflon tape can interfere with the performance of the one-way valve or the regulator and may block the diver’s air supply. This could lead to death through suffocation.

6)Test the operation of the valve.

7)Place the new O-ring on the end of the one way valve assembly and reinstall the valve assembly in the side block. Tighten to 150 inch lbs. (270 kg.cm.) with a torque wrench.

Tighten to 150 inch lbs. (17 Newton Meters) with a torque wrench.

© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001

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Contents Kirby Morgan 37 IntroductionOne Way Valve Correct assembly order of the one way valve Tighten to 150 inch lbs Newton Meters with a torque wrenchSeparating the Side Block Assembly from the Helmet Shell Side Block AssemblySide Block Assembly Removal GeneralAir Train Gasket Thin putty knife helps to remove the side blockComponents of the Side Block & Air Train Source of breathing air. This could lead Could lead to drowningDiver cannot use the free flow system as To suffocationClean all the metal parts to remove salts Disassembly of the Defogger ValveCleaning and Lubricating Defogger ValveSide Block assembly and it’s associated parts Reassembly of the Defogger ValveEmergency Valve Assembly Remove the valve stemValve Body Valve Stem Washer Packing nut Reassembly of Emergency ValvePacking Knob Lock nut Spring Leak Testing the EGS Valve Inspection of Bent Tube Assembly Bent Tube AssemblyRemoval of the Bent Tube Assembly Kirby Morgan 37 Installation Bent Tube Assembly Tool Kit with pouch SuperFlow Demand RegulatorGeneral Regulator Information Screw the regulator adjustment knob out for removal Remove the demand regulator clampInspect the washer and o-ring Reassembly of the SuperFlow 350 Regulator Adjustment SystemShake out the spacer, spring set, and piston SuperFlow 350 Demand Regulator Removal from Helmet Regulator mount nut must be removed to remove the regulatorDemand Regulator Kirby Morgan 37 Disassembly of the SuperFlowSuperFlow 350 regulator assembly Castle Wrench and inlet valve Use silicone sealant Kirby Morgan 37 Inspection of SuperFlowDemand Regulator Parts On the silicone sealant tube and MaterialPage Valve seat Install the retaining pin in the adjustment knob Adjustment end of the SuperFlow 350 regulatorKirby Morgan 37 Kirby Morgan 37 Tuning the SuperFlow 350 Regulator Test the response of the purge buttonUse the disk end of the Kmdsi wrench to bend the lever down Page Press the cover over the diaphragm Oral/Nasal Removal Oral/NasalOral Nasal General Information Inspection of Oral/NasalKirby Morgan 37 Oral/Nasal Replacement Exploded view of the Quad-Valve exhaust system Quad-Valve Exhaust AssemblyQuad-Valve Assembly Removal Page Whiskers must be aligned properly on the exhaust main body SuperFlow Regulator Exhaust Valve ReplacementQuad-Valve Assembly Installation Water Dump Valve Body Removal Water Dump Valve ReplacementWater Dump Exhaust Body Water Dump Valve RemovalReinstalling the Quad-Valve Exhaust Assembly 101SuperFlow Stainless Balanced Regulator 102103 Kirby Morgan 37 Adjusting the SuperFlowRemove the bent tube and the bent tube adapter 104 105 Bent tube adapterExploded view of SuperFlow 450 regulator 106 107 Install the o-ring in the bent tube adapter 108109 Kirby Morgan 37 SuperFlow 450 Regulator RemovalBe sure to remove and set aside the whisker spacers 110 Kirby Morgan 37 SuperFlow 450 DisassemblySuperFlow 450 flex knob assembly 111 RingDetails of the SuperFlow 450 main tube and associated parts Regulator Body Kirby Morgan 37 AssemblySuperFlow 450 Regulator Exhaust valve insert Retainer ringInstall the inlet valve in the main tube 113114 115 Tighten the cover hand tightMake sure the lock clip fully engages the packing nut Kirby Morgan 37 SuperFlow 450 Regulator Installation 116117