Emerson 3000 manual Selection

Page 22

Instruction Bulletin

106-300NE Rev. 3.4 May 2000

World Class 3000

1

 

 

 

LINE VOLTAGE

JUMPER

SELECTION

(INSTALL)

 

 

 

100/120 V.A.C.

JM4, JM1

 

 

 

220/240 V.A.C.

JM5

 

 

 

 

 

 

PROBE HEATER

JUMPER

VOLTAGE SELECTION

(INSTALL)

 

 

 

*WORLD CLASS PROBE

JM7

(44V)

 

 

 

 

 

218 PROBE (115V)

JM8

 

 

 

JUMPER

CONFIGURATIONS

2

ALWAYS DISCONNECT LINE VOLTAGE

FROM HEATER POWER SUPPLY AND

ANALOG ELECTRONICS (IF USED)

BEFORE CHANGING JUMPERS.

HEATER

JUMPER

POWER

 

 

 

REMOTE

REMOVE JM2

 

 

*ON

INSTALL JM2

 

 

 

 

ELECTRONICS

JUMPER

SELECTION

 

 

 

*ANALOG (EXISTING)

INSTALL JM3, JM6

 

 

DIGITAL

REMOVE JM3, JM6

(NEXT GENERATION)

 

 

 

*DENOTES JUMPERS THAT MUST BE INSTALLED WHEN USING THE WORLD CLASS 3000 OXYGEN ANALYZER PROBE AND THE HPS 3000 HEATER POWER SUPPLY WITH EXISTING ANALOG, MODEL 218A, AND TC 2000 ELECTRONICS.

NOTES:

1100 V.A.C. OPERATION REQUIRES TRANSFORMER PART NUMBER 1M02961G02.

2HEATER POWER IS ALSO REFERRED TO AS LINE VOLTAGE RELAY.

Figure 2-6. Jumper Selection Label

NOTE

Refer to Figure 2-7for HPS unit fuse locations and specifications.

NOTE

Before supplying power to the heater power supply, verify that jumpers JM2, JM3, JM6, and JM7 are installed.

2.Power Input: 120, 220 or 240 Vac. For 120 Vac usage, install jumpers JM4 and JM1. For 220 or 240 Vac usage, install jumper JM5 (See label, Figure 2-6).

For 100 Vac usage, the heater power supply is factory-supplied with a differ- ent transformer. When using the HPS with 100 Vac transformer, install jumpers JM1 and JM4.

3.The power cable should comply with all applicable codes and safety regula- tions in the user's country and should not be smaller than 16 gauge, 3 amp.

NOTE

"ANALOG" under ELECTRONICS SE- LECTION on the label refers to Models 218, 225, TC200, and Model 218A elec- tronics.

4.Before supplying power to the heater power supply, verify that the jumpers on the mother board, Figure 2-7,are properly configured. Jumpers JM2, JM3, JM6, and JM7 should be in- stalled. Additionally, make sure that the proper jumper for your line voltage is installed, Figure 2-6.

2-10 Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents World Class Essential Instructions Summary Highlights of ChangesEffective October, 1995 Rev Effective June, 1996 RevEffective May, 1997 Rev PageSummary Effective February, 1998 Rev PageSummaryTable of Contents World ClassList of Illustrations Typical System PackagePreface DefinitionsWorld Class Section Description Component Checklist of Typical System Package ContentsOverview System Configuration FeaturesTypical System Installation Existing Electronics Heater Power SupplyProbe Head Wiring ProbeInstallation Section InstallationEither make necessary repairs or install Oxygen Analyzer ProbeProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Service Required Orienting the Optional Vee DeflectorElectrical Installation of Heater Power Supply Heater Power Supply Installation Electrical ConnectionsSelection JM1 Fuses JM2 World Class Section Setup Electronics SetupModel 218A Electronics Setup G02 G04Eprom Replacement Model TC200 Veritrim Electronics SetupHeater Set Point Adjustment Model 132 Digital Electronics Setup Main PCB Model 132 Eprom ReplacementSection Troubleshooting System TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Tube Assembly Probe Assembly ExteriorCell and Flange Assembly Snubber Diffusion AssemblyInner Probe Assembly Cell GeneralProbe Junction BOX Cable AssemblyAbrasive Shield Assembly Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblyBypass Probe Options Probe Mounting Jacket OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400 F 1300 C Group Code DescriptionTable A-2. Fault Finding Symptom Check Remedy Probe TroubleshootingProbe Faults OverviewWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Cell Replacement Probe RecalibrationFigure A-16. Cell Wiring Connection Optional Ceramic Diffusion Element ReplacementGeneral World Class Replacement of Contact Thermocouple Assembly Figure A-19. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Front SideTable B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-4. HPS Troubleshooting Flowchart, #1Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Transformer Replacement Fuse ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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