Emerson 3000 manual Section Return of Material

Page 31

World Class 3000

Instruction Bulletin

106-300NE Rev. 3.4 May 2000

SECTION 5

RETURN OF MATERIAL

5-1If factory repair of defective equipment is required, proceed as follows:

a.Secure a return authorization number from a Rosemount Analytical Sales Office or Representative before returning the equip- ment. Equipment must be returned with complete identification in accordance with Rosemount instructions or it will not be accepted.

In no event will Rosemount be responsible for equipment returned without proper authorization and identification.

b.Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to insure that no additional damage will occur during shipping.

c.In a cover letter, describe completely:

1.The symptoms from which it was de- termined that the equipment is faulty.

2.The environment in which the equip- ment has been operating (housing, weather, vibration, dust, etc.).

3.Site from which equipment was removed.

4.Whether warranty or nonwarranty service is requested.

5. Complete shipping instructions for return of equipment.

6. Reference the return authorization number.

d. Enclose a cover letter and purchase order

and ship the defective equipment according

 

to instructions provided in Rosemount

 

Return Authorization, prepaid, to:

 

Rosemount Analytical Inc.

 

RMR Department

 

1201 N. Main Street

 

Orrville, Ohio 44667

 

If warranty service is requested, the defec-

5

tive unit will be carefully inspected and

 

tested at the factory. If failure was due to

 

conditions listed in the standard Rosemount

 

warranty, the defective unit will be repaired

 

or replaced at Rosemount's option, and an

 

operating unit will be returned to the cus-

 

tomer in accordance with shipping

 

instructions furnished in the cover letter.

 

For equipment no longer under warranty,

 

the equipment will be repaired at the factory

 

and returned as directed by the purchase

 

order and shipping instructions.

 

Rosemount Analytical Inc. A Division of Emerson Process Management

Return of Material 5-1

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Contents World Class Essential Instructions Effective June, 1996 Rev Highlights of ChangesEffective October, 1995 Rev SummaryEffective February, 1998 Rev PageSummary Effective May, 1997 Rev PageSummaryWorld Class Table of ContentsTypical System Package List of IllustrationsDefinitions PrefaceWorld Class Section Description Component Checklist of Typical System Package ContentsOverview Features System ConfigurationTypical System Installation Probe Heater Power SupplyProbe Head Wiring Existing ElectronicsOxygen Analyzer Probe Section InstallationEither make necessary repairs or install InstallationProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service RequiredElectrical Installation of Heater Power Supply Electrical Connections Heater Power Supply InstallationSelection JM1 Fuses JM2 World Class Electronics Setup Section SetupG02 G04 Model 218A Electronics SetupEprom Replacement Model TC200 Veritrim Electronics SetupHeater Set Point Adjustment Main PCB Model 132 Eprom Replacement Model 132 Digital Electronics SetupSystem Troubleshooting Section TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Snubber Diffusion Assembly Probe Assembly ExteriorCell and Flange Assembly Probe Tube AssemblyCell General Inner Probe AssemblyProbe Options Cable AssemblyAbrasive Shield Assembly Probe Junction BOXView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Bypass Probe OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400 F 1300 COverview Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Probe Recalibration Cell ReplacementFigure A-16. Cell Wiring Connection Optional Ceramic Diffusion Element ReplacementGeneral World Class Figure A-19. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Side FrontTheory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingFigure B-4. HPS Troubleshooting Flowchart, #1 SymptomFigure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Transformer Replacement Fuse ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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