Emerson 3000 manual World Class

Page 47

World Class 3000

Instruction Manual

Appendix A Rev. 3.6

 

July 1998

A

 

Table A-2. Fault Finding (Continued)

Symptom

Check

Fault

Remedy

2.System responds to oxygen concentration changes but does not give correct indication

 

Good response, with

Recorder or remote

 

Calibration error

 

Recalibrate recorder or

 

incorrect indication

indicator

 

 

 

indicator. Reference Re-

 

 

 

 

 

 

corder Instruction Manual.

 

 

System calibration

 

Calibration error

 

Recalibrate system.

 

 

 

 

 

 

Probe mounting and con-

 

Air ingress into duct

 

Stop air leaks or resite

 

 

dition of duct

 

 

 

probe.

 

 

Cell mV input to

 

Failure of electronics

 

Check electronics

 

 

electronics

 

 

 

package.

 

 

 

 

 

 

 

3.

System does not give

Calibration gas input port

 

Blocked port

 

Clean port. If the flue gas

 

accurate indication of

 

 

 

 

is condensing in the cali-

 

applied calibration gas

 

 

 

 

bration gas line, insulate

 

 

 

 

 

 

the back of the probe.

 

 

 

 

 

 

Make sure that the cali-

 

 

 

 

 

 

bration gas line is capped

 

 

 

 

 

 

between calibrations, or a

 

 

 

 

 

 

check valve is installed.

 

 

Ceramic diffusion element

 

Diffusion element cracked,

 

Replace diffusion element.

 

 

 

 

broken, or missing

 

 

 

 

 

 

 

 

 

4.

System takes a long

Diffusion element

 

Plugged diffusion element

 

Change diffusion element

 

time to return to flue

 

 

 

 

or snubber diffusion

 

gas value after calibra-

 

 

 

 

element.

 

tion gas is turned off

 

 

 

 

 

 

 

 

 

 

 

 

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices A-13

Image 47
Contents World Class Essential Instructions Effective June, 1996 Rev Highlights of ChangesEffective October, 1995 Rev SummaryEffective February, 1998 Rev PageSummary Effective May, 1997 Rev PageSummaryWorld Class Table of ContentsTypical System Package List of IllustrationsDefinitions PrefaceWorld Class Overview Component Checklist of Typical System Package ContentsSection Description Features System ConfigurationTypical System Installation Probe Heater Power SupplyProbe Head Wiring Existing ElectronicsOxygen Analyzer Probe Section InstallationEither make necessary repairs or install InstallationProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service RequiredElectrical Installation of Heater Power Supply Electrical Connections Heater Power Supply InstallationSelection JM1 Fuses JM2 World Class Electronics Setup Section SetupG02 G04 Model 218A Electronics SetupHeater Set Point Adjustment Model TC200 Veritrim Electronics SetupEprom Replacement Main PCB Model 132 Eprom Replacement Model 132 Digital Electronics SetupSystem Troubleshooting Section TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Snubber Diffusion Assembly Probe Assembly ExteriorCell and Flange Assembly Probe Tube AssemblyCell General Inner Probe AssemblyProbe Options Cable AssemblyAbrasive Shield Assembly Probe Junction BOXView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Bypass Probe OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400 F 1300 COverview Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Probe Recalibration Cell ReplacementFigure A-16. Cell Wiring Connection General Element ReplacementOptional Ceramic Diffusion World Class Figure A-19. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Side FrontTheory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingFigure B-4. HPS Troubleshooting Flowchart, #1 SymptomFigure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Mother Board Replacement Fuse ReplacementTransformer Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.