Emerson 3000 manual Table A-1. Specifications for Oxygen Analyzing Equipment.1

Page 36

Instruction Manual

Appendix A Rev. 3.6 July 1998

World Class 3000

Table A-1. Specifications for Oxygen Analyzing Equipment.1, 2

Probe lengths, nominal

18 inches (457 mm), 3 feet (0.91 m), 6 feet

 

(1.83 m), 9 feet (2.74 m), or 12 feet (3.66 m),

 

depending on duct dimensions

Temperature limits in process

 

measurement area

50° to 1300°F (10° to 704°C)

Standard/current output

4-20 mA dc signal (factory set)

O2 indication (Digital display

0.1% O2 or ±3% of reading, whichever is

and analog output)

 

greater using Rosemount calibration gases

System speed of response

less than 3 seconds (amplifier output)

Resolution sensitivity

0.01% O2 transmitted signal

HPS 3000 housing

NEMA 4X (IP56)

Probe reference air flow

2 scfh (56.6 L/hr) clean, dry, instrument quality

 

air (20.95% O2), regulated to 5 psi (34 kPa)

Calibration gas mixtures

Rosemount Hagan Calibration Gas Kit Part No.

 

6296A27G01 contains 0.4% O2N2 Nominal and

 

8% O2N2 Nominal

Calibration gas flow

5 scfh (141.6 L/hr)

HPS 3000 Power supply

100/110/220 ±10% Vac at 50/60 Hz

HPS 3000 Power requirement

200 VA

HPS 3000 Ambient Operating Temperature

32° to 120°F (0° to 50°C)

Ambient operating temperature (Probe Junction Box)

300°F (150°C) max

Approximate shipping weights:

 

18 inch (457 mm) package

55 pounds (24.97 kg)

3 foot (0.91 m) package

60 pounds (27.24 kg)

6 foot (1.83 m) package

65 pounds (29.51 kg)

9 foot (2.74 m) package

72 pounds (32.66 kg)

12 foot (3.66 m) package

78 pounds (35.38 kg)

1All static performance characteristics are with operating variables constant.

2Equipment ordered utilizing this document as reference will be supplied to the USA standard design. Custom- ers requiring the EEC standard design should request the EEC documentation and utilize its ordering data. Temperatures over 1000°F (537°C) may affect the ease of field cell replaceability.

A-2 Appendices

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents World Class Essential Instructions Highlights of Changes Effective October, 1995 RevSummary Effective June, 1996 RevEffective May, 1997 Rev PageSummary Effective February, 1998 Rev PageSummaryTable of Contents World ClassList of Illustrations Typical System PackagePreface DefinitionsWorld Class Component Checklist of Typical System Package Contents Section DescriptionOverview System Configuration FeaturesTypical System Installation Heater Power Supply Probe Head WiringExisting Electronics ProbeSection Installation Either make necessary repairs or installInstallation Oxygen Analyzer ProbeProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Service Required Orienting the Optional Vee DeflectorElectrical Installation of Heater Power Supply Heater Power Supply Installation Electrical ConnectionsSelection JM1 Fuses JM2 World Class Section Setup Electronics SetupModel 218A Electronics Setup G02 G04Model TC200 Veritrim Electronics Setup Eprom ReplacementHeater Set Point Adjustment Model 132 Digital Electronics Setup Main PCB Model 132 Eprom ReplacementSection Troubleshooting System TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Assembly Exterior Cell and Flange AssemblyProbe Tube Assembly Snubber Diffusion AssemblyInner Probe Assembly Cell GeneralCable Assembly Abrasive Shield AssemblyProbe Junction BOX Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblyBypass Probe Options Probe Mounting Jacket OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400 F 1300 C Group Code DescriptionProbe Troubleshooting Probe FaultsTable A-2. Fault Finding Symptom Check Remedy OverviewWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Cell Replacement Probe RecalibrationFigure A-16. Cell Wiring Connection Element Replacement Optional Ceramic DiffusionGeneral World Class Replacement of Contact Thermocouple Assembly Figure A-19. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Front SideTable B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-4. HPS Troubleshooting Flowchart, #1Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

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