Emerson 3000 manual Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly

Page 60

Instruction Manual

Appendix A Rev. 3.6 July 1998

World Class 3000

Table A-3. Replacement Parts for Probe (Continued)

Figure and

 

 

Index No.

Part Number

Description

 

 

 

Figure A-10

4841B03G02

Stainless Steel Diffuser Assembly

Figure A-9

3535B63G01

Flame Arrestor Diffuser Dust Seal

Figure A-11

3535B62G01

Flame Arrestor Diffuser

Figure A-4

3534B48G01

Vee Deflector Assembly

 

 

(For use with standard or dust seal type ceramic diffusers)

Figure A-17

6292A74G02

Diffusion Element Replacement Kit

 

1537B70G03

Horizontal and Vertical Brace Clamp Assembly,

 

 

9 and 12 foot (2.7 and 3.6 m) probe

Figure A-23

4843B93G01

High Temperature - Corrosive Environment Kit

Figure A-1,2

4843B37G01

Snubber Diffusion Assembly

Figure A-12

4843B38G02

Dust Seal/Snubber Diffusion Assembly

1Heater, V-strut, and backplate assembly includes contact and thermocouple assembly.

2Contact and thermocouple assembly includes platinum pad and inconel wire.

3Abrasive shield assembly includes accessories necessary for its use and a mounting plate and gasket.

A-26 Appendices

Rosemount Analytical Inc. A Division of Emerson Process Management

Page 59 Page 61
Image 60
Page 59 Page 61
Contents World Class Essential Instructions Highlights of Changes Effective October, 1995 RevSummary Effective June, 1996 RevEffective May, 1997 Rev PageSummary Effective February, 1998 Rev PageSummaryTable of Contents World ClassList of Illustrations Typical System PackagePreface DefinitionsWorld Class Component Checklist of Typical System Package Contents Section DescriptionOverview System Configuration FeaturesTypical System Installation Heater Power Supply Probe Head WiringExisting Electronics ProbeSection Installation Either make necessary repairs or installInstallation Oxygen Analyzer ProbeProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Service Required Orienting the Optional Vee DeflectorElectrical Installation of Heater Power Supply Heater Power Supply Installation Electrical ConnectionsSelection JM1 Fuses JM2 World Class Section Setup Electronics SetupModel 218A Electronics Setup G02 G04Model TC200 Veritrim Electronics Setup Eprom ReplacementHeater Set Point Adjustment Model 132 Digital Electronics Setup Main PCB Model 132 Eprom ReplacementSection Troubleshooting System TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Assembly Exterior Cell and Flange AssemblyProbe Tube Assembly Snubber Diffusion AssemblyInner Probe Assembly Cell GeneralCable Assembly Abrasive Shield AssemblyProbe Junction BOX Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblyBypass Probe Options Probe Mounting Jacket OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400 F 1300 C Group Code DescriptionProbe Troubleshooting Probe FaultsTable A-2. Fault Finding Symptom Check Remedy OverviewWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Cell Replacement Probe RecalibrationFigure A-16. Cell Wiring Connection Element Replacement Optional Ceramic DiffusionGeneral World Class Replacement of Contact Thermocouple Assembly Figure A-19. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Front SideTable B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-4. HPS Troubleshooting Flowchart, #1Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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