Emerson 3000 manual Probe Installation Sheet 5

Page 18
VERTICAL BRACE CLAMP ASSY.

Instruction Bulletin

106-300NE Rev. 3.4 May 2000

World Class 3000

BRACE BARS

(NOT BY ROSEMOUNT)

2.00

(51)

60o MAX.

1.00

(25)

NOTE: DIMENSIONS IN INCHES WITH

MILLIMETERS IN PARETHESES.

HORIZONTAL BRACE CLAMP ASSY. } BY ROSEMOUNT (BOTH BRACE CLAMP ASSEMBLIES ARE THE SAME. INSTALLATION AND LOCATION OF CLAMP ASSEMBLIES AND BRACE BARS TO BE DONE IN FIELD.)

30o MIN.

4.12

(105)

4.12

(105)

2 HOLES - 0.625

 

 

(16) DIA. FOR

 

 

0.50 (12) DIA.

5.62

 

BOLT

ABRASIVE SHIELD

(143)

 

0.375

(10)

5.62

(143)

1.00

(25) MAX.

36.00 (914)

NOTE: BRACING IS FOR VERTICAL AND HORIZONTAL PROBE INSTALLATION.

 

EXTERNAL BRACING REQUIRED FOR 9 FT AND 12 FT

 

(2.75 M AND 3.66 M) PROBES AS SHOWN ABOVE.

P0039

Figure 2-1. Probe Installation (Sheet 5 of 5)

4.If using the optional ceramic diffusor element, the vee deflector must be cor- rectly oriented. Before inserting the probe, check the direction of gas flow in the duct. Orient the vee deflector on the probe so that the apex points up- stream toward the flow (Figure 2-2). This may be done by loosening the setscrews, and rotating the vee de- flector to the desired position. Retighten the setscrews.

5.In horizontal installations, the probe junction box should be oriented so the system cable drops vertically from the probe junction box. In a vertical instal- lation, the system cable can be ori- ented in any direction.

6.If the system has an abrasive shield, check the diffusion element dust seal packings. The joints in the two pack- ings must be staggered 180°. Also, make sure that the packings are in the hub grooves as the probe slides into the 15° forcing cone in the abrasive shield.

7.Insert the probe through the opening in the mounting flange and bolt the unit to the flange. When probe lengths se- lected are 9 or 12 feet (2.74 or 3.66 m), special brackets are supplied to pro- vide additional support for the probe inside the flue or stack. See Figure 2-1, sheet 5.

2-6 Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents World Class Essential Instructions Summary Highlights of ChangesEffective October, 1995 Rev Effective June, 1996 RevEffective May, 1997 Rev PageSummary Effective February, 1998 Rev PageSummaryTable of Contents World ClassList of Illustrations Typical System PackagePreface DefinitionsWorld Class Component Checklist of Typical System Package Contents Section DescriptionOverview System Configuration FeaturesTypical System Installation Existing Electronics Heater Power SupplyProbe Head Wiring ProbeInstallation Section InstallationEither make necessary repairs or install Oxygen Analyzer ProbeProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Service Required Orienting the Optional Vee DeflectorElectrical Installation of Heater Power Supply Heater Power Supply Installation Electrical ConnectionsSelection JM1 Fuses JM2 World Class Section Setup Electronics SetupModel 218A Electronics Setup G02 G04Model TC200 Veritrim Electronics Setup Eprom ReplacementHeater Set Point Adjustment Model 132 Digital Electronics Setup Main PCB Model 132 Eprom ReplacementSection Troubleshooting System TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Tube Assembly Probe Assembly ExteriorCell and Flange Assembly Snubber Diffusion AssemblyInner Probe Assembly Cell GeneralProbe Junction BOX Cable AssemblyAbrasive Shield Assembly Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblyBypass Probe Options Probe Mounting Jacket OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400 F 1300 C Group Code DescriptionTable A-2. Fault Finding Symptom Check Remedy Probe TroubleshootingProbe Faults OverviewWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Cell Replacement Probe RecalibrationFigure A-16. Cell Wiring Connection Element Replacement Optional Ceramic DiffusionGeneral World Class Replacement of Contact Thermocouple Assembly Figure A-19. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Front SideTable B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-4. HPS Troubleshooting Flowchart, #1Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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