Emerson 3000 manual Figure A-16. Cell Wiring Connection

Page 51

World Class 3000

Instruction Manual

Appendix A Rev. 3.6

 

July 1998

A

 

INCONEL

HEATER

 

CELL WIRE

WIRES

 

(CLEAR

(BLACK

THERMOCOUPLE -

SLEEVING)

SLEEVING)

(RED ALUMEL)

BOMB TAIL

CONNECTOR

CELL EXTENSION

WIRE (ORANGE)

THERMOCOUPLE + (YELLOW CHROMEL)

CALIBRATION GAS FITTING

REFERENCE AIR FITTING

CABLE

PROBE JUNCTION

BOX COVER

27270019

Figure A-16. Cell Wiring Connection

b.If the probe uses the standard diffusion element, use a spanner wrench to remove the diffusion element.

c.If equipped with the optional ceramic diffusor assembly, remove and discard setscrews, Figure A-17,and remove vee deflector. Use spanner wrenches from probe disassembly kit, Table A-3,to turn hub free from retainer. Inspect diffusion element. If damaged, re- place element.

d.Loosen four socket head cap screws from the cell and flange assembly and remove the assembly and the corrugated seal. The cell flange has a notch which may be used

to gently pry the flange away from the probe. Note that the contact pad inside the probe will sometimes fuse to the oxygen sensing cell. If the cell is fused to the con- tact pad, push the cell assembly back into the probe (against spring pressure), and quickly twist the cell assembly. The cell and contact pad should separate. If the contact pad stays fused to the cell, a new con- tact/thermocouple assembly must be in- stalled. Disconnect the cell and the thermocouple wires at the probe junction box, and withdraw the cell with the wires still attached (see paragraph A-13).

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices A-17

Page 50 Page 52
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Page 50 Page 52
Contents World Class Essential Instructions Effective June, 1996 Rev Highlights of ChangesEffective October, 1995 Rev SummaryEffective February, 1998 Rev PageSummary Effective May, 1997 Rev PageSummaryWorld Class Table of ContentsTypical System Package List of IllustrationsDefinitions PrefaceWorld Class Component Checklist of Typical System Package Contents Section DescriptionOverview Features System ConfigurationTypical System Installation Probe Heater Power SupplyProbe Head Wiring Existing ElectronicsOxygen Analyzer Probe Section InstallationEither make necessary repairs or install InstallationProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service RequiredElectrical Installation of Heater Power Supply Electrical Connections Heater Power Supply InstallationSelection JM1 Fuses JM2 World Class Electronics Setup Section SetupG02 G04 Model 218A Electronics SetupModel TC200 Veritrim Electronics Setup Eprom ReplacementHeater Set Point Adjustment Main PCB Model 132 Eprom Replacement Model 132 Digital Electronics SetupSystem Troubleshooting Section TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Snubber Diffusion Assembly Probe Assembly ExteriorCell and Flange Assembly Probe Tube AssemblyCell General Inner Probe AssemblyProbe Options Cable AssemblyAbrasive Shield Assembly Probe Junction BOXView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Bypass Probe OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400 F 1300 COverview Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Probe Recalibration Cell ReplacementFigure A-16. Cell Wiring Connection Element Replacement Optional Ceramic DiffusionGeneral World Class Figure A-19. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Side FrontTheory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingFigure B-4. HPS Troubleshooting Flowchart, #1 SymptomFigure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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