Emerson 3000 manual Figure A-13. Bypass Probe Option Sheet 1

Page 43

World Class 3000

Instruction Manual

Appendix A Rev. 3.6

 

July 1998

A

 

CONNECTIONSUPPLYAIRREFERENCEBITE TYPE FITTING (PARKER CPI) FOR MAX.PSIG3ATSCFH2TUBING.O.D.0.250 CLEAN DRY AIR REQUIRED. FITTING SIDE.FARONLOCATEDIS

CONNECTION.GASPURGEANDCALIBRATIONBITE TYPE FITTING (PARKER CPI) CALIBRATIONMAX.PSIG32ATSCFH10GAS REQUIRED.

DOESTEMPERATUREGASENSURETOLAG NOT GO BELOW DEW POINT OR 500EXCEED

VERTICALLYAINANALYZERWITHINSTALLDOWNWARDS DIRECTION ONLY.

RANGETEMPERATUREOPERATINGGASFLUE 1200

 

 

 

 

 

 

 

.C)

 

 

 

 

 

 

 

o

 

 

 

 

 

 

 

980

 

 

 

 

 

 

 

TO

 

 

 

 

 

 

 

o

 

 

 

 

 

 

 

(650

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

o

 

 

 

 

 

 

 

1800

 

 

 

 

 

 

 

TO

 

 

 

 

 

 

 

o

 

 

 

 

C.

 

 

 

 

 

 

 

 

o

 

 

 

 

1.

 

2.

3.

 

4.

5.

NOTES:

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

20 FT

CABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STD

(6.1 M)

 

 

 

 

 

 

 

 

INSULATION.THKINCHTWORECOMMENDED6. THERMAL CONDUCTIVITY K

INSULATION.FOR0.5EQUALS

7.DIMENSIONSAREININCHESWITHMILLIMETERSINPARENTHESES.01

 

GROUP NOTE

FLANGE

HARDWAREANDGASKET06

C 9 FT (2743.2) GAS TUBE PICK-UP

MOUNTINGOPTIONAL

05

SUPPLIEDFLANGE150#

CUSTOMERBY

ANDGASKET

HARDWARE

 

1

4.026

A-AVIEW(102.26)

I.D.

62.50(1587.5) REF (4507C26G03) DIRECTION

(673.1)26.50REF (4507C26G01 AND G02)

 

 

 

 

 

UP-PICK

UP-PICK

 

CAL GAS

 

 

 

 

 

 

 

 

 

FLOWOF

 

 

 

 

 

TUBE GAS (914.4) FT

TUBE GAS (1828.8) FT

 

 

2

CABLE ELECT

 

 

 

REF

AIR

 

04 03

 

 

 

 

 

 

 

3

6

 

 

 

 

 

 

 

 

 

 

 

02

 

 

 

 

 

 

 

A

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ARRANGEMENT,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

06

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRAIN

 

 

 

27.31 (693.67) CLEARANCE REQ

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FORPROBE

INSERTION

AND REMOVAL

 

 

 

 

 

3

6

 

19.80 (502.92)

FOR

3D3947G01

 

 

 

 

27270017

(4507C26G01)

 

 

 

30.62 (777.75) REF

(1854.2) REF (4507C26G02)

(2768.6) REF (4507C26G03)

(939.8) REF (4507C26G01)

 

 

 

 

73.00

109.00

37.00

 

 

 

 

 

6.0 (152.4) REF

6.50 (165.1) REF

IF EQUIPPED WITH THE OPTIONAL CERAMIC DIFFUSOR ASSEMBLY, PROBE ASSEMBLY MUST BE ORIENTED SO THAT VEE SHIELD IS SQUARE TO GAS FLOW.

 

 

 

 

Figure A-13. Bypass Probe Option (Sheet 1 of 3)

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices A-9

Page 42 Page 44
Image 43
Page 42 Page 44
Contents World Class Essential Instructions Effective June, 1996 Rev Highlights of ChangesEffective October, 1995 Rev SummaryEffective February, 1998 Rev PageSummary Effective May, 1997 Rev PageSummaryWorld Class Table of ContentsTypical System Package List of IllustrationsDefinitions PrefaceWorld Class Section Description Component Checklist of Typical System Package ContentsOverview Features System ConfigurationTypical System Installation Probe Heater Power SupplyProbe Head Wiring Existing ElectronicsOxygen Analyzer Probe Section InstallationEither make necessary repairs or install InstallationProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service RequiredElectrical Installation of Heater Power Supply Electrical Connections Heater Power Supply InstallationSelection JM1 Fuses JM2 World Class Electronics Setup Section SetupG02 G04 Model 218A Electronics SetupEprom Replacement Model TC200 Veritrim Electronics SetupHeater Set Point Adjustment Main PCB Model 132 Eprom Replacement Model 132 Digital Electronics SetupSystem Troubleshooting Section TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Snubber Diffusion Assembly Probe Assembly ExteriorCell and Flange Assembly Probe Tube AssemblyCell General Inner Probe AssemblyProbe Options Cable AssemblyAbrasive Shield Assembly Probe Junction BOXView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Bypass Probe OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400 F 1300 COverview Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Probe Recalibration Cell ReplacementFigure A-16. Cell Wiring Connection Optional Ceramic Diffusion Element ReplacementGeneral World Class Figure A-19. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Side FrontTheory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingFigure B-4. HPS Troubleshooting Flowchart, #1 SymptomFigure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Transformer Replacement Fuse ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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