Emerson 3000 manual Typical System Installation

Page 11

World Class 3000

Instruction Bulletin

106-300NE Rev. 3.4

 

May 2000

1

 

6.Suitable for use in temperatures up to 1300°F (700°C).

7.Heater power supply allows World Class 3000 probe to be interfaced with existing analog and 218A digital electronic packages.

8.Optional explosion-proof HPS enclo- sure allows use in hazardous gas areas.

e.Handling the Oxygen Analyzer

It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage.

The oxygen analyzer is designed for industrial application. Treat each component of the system with care to avoid physical damage. The probe contains components made from ceramics, which are susceptible to shock when mishandled.

NOTE

Retain packaging in which the oxygen analyzer arrived from the factory in case any components are to be

A typical installation is illustrated in Figure 1-2 and Figure 1-3.

After selecting the probe mounting location, provision should be made for a platform where the probe can be easily serviced. The heater power supply can be located up to 150 feet (45 m) cable distance from the probe.

A source of instrument air is required at the probe for reference gas use. Since the probe is equipped with an in place calibra- tion feature, provision should be made for connecting test gas tanks to the oxygen analyzer when the probe is to be calibrated.

NOTE

Ambient air is not recommended for use as high test gas. An 8% O2 bal- ance in nitrogen is recommended for high test gas.

If test gas bottles will be hooked up perma- nently, a check valve is required next to the calibration fittings on the probe junction box. This is to prevent breathing of calibration gas line and subsequent flue gas conden- sation and corrosion. The check valve is in addition to the stop valve in the test gas kit or the solenoid valve in the multiprobe test gas sequencer units.

shipped to another site. This packag- ing has been designed to protect the product.

f.System Considerations

Prior to installation of your Rosemount World Class 3000 Oxygen Analyzer with Heater Power Supply Field Module, make sure you have all of the components neces- sary to make the system installation. Ensure all components are properly integrated to make the system functional.

GASES

STACK

CALIBRATION GAS

INSTRUMENT AIR SUPPLY

(REF. GAS)

PRESSURE

REGULATOR

FLOWMETER

DUCT

ADAPTER PLATE

OXYGEN ANALYZER (PROBE)

HEATER POWER SUPPLY

}LINE VOLTAGE

Once you have verified you have all the components, select mounting locations and determine how each component will be placed in terms of available power supply, ambient temperatures, environmental con- siderations, convenience, and serviceability.

ELECTRONICS

PACKAGE

19260002

Figure 1-2. Typical System Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

Description 1-3

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Contents World Class Essential Instructions Effective June, 1996 Rev Highlights of ChangesEffective October, 1995 Rev SummaryEffective February, 1998 Rev PageSummary Effective May, 1997 Rev PageSummaryWorld Class Table of ContentsTypical System Package List of IllustrationsDefinitions PrefaceWorld Class Overview Component Checklist of Typical System Package ContentsSection Description Features System ConfigurationTypical System Installation Probe Heater Power SupplyProbe Head Wiring Existing ElectronicsOxygen Analyzer Probe Section InstallationEither make necessary repairs or install InstallationProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service RequiredElectrical Installation of Heater Power Supply Electrical Connections Heater Power Supply InstallationSelection JM1 Fuses JM2 World Class Electronics Setup Section SetupG02 G04 Model 218A Electronics SetupHeater Set Point Adjustment Model TC200 Veritrim Electronics SetupEprom Replacement Main PCB Model 132 Eprom Replacement Model 132 Digital Electronics SetupSystem Troubleshooting Section TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Snubber Diffusion Assembly Probe Assembly ExteriorCell and Flange Assembly Probe Tube AssemblyCell General Inner Probe AssemblyProbe Options Cable AssemblyAbrasive Shield Assembly Probe Junction BOXView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Bypass Probe OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400 F 1300 COverview Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Probe Recalibration Cell ReplacementFigure A-16. Cell Wiring Connection General Element ReplacementOptional Ceramic Diffusion World Class Figure A-19. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Side FrontTheory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingFigure B-4. HPS Troubleshooting Flowchart, #1 SymptomFigure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Mother Board Replacement Fuse ReplacementTransformer Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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