Emerson 3000 manual Table B-1. Specifications for Heater Power Supply, Theory of Operation

Page 63

Instruction Manual

World Class 3000

Appendix B Rev. 2.2 January 1997

Table B-1. Specifications for Heater Power Supply

 

 

 

 

 

 

 

 

Environmental Classification

NEMA 4X (IP56) Optional - Class 1, Division 1,

 

 

 

Group B (IP56)

 

B

Electrical Classification

Category II

 

 

 

Humidity Range

95% Relative Humidity

 

 

Ambient Temperature Range

-20° to 140°F (-30° to 60°C)

 

 

 

 

Vibration

5 m/sec2, 10 to 500 xyz plane

 

 

Cabling Distance Between HPS 3000 and Probe

Maximum 150 feet (45 m)

 

 

Cabling Distance Between HPS 3000 and CRE 3000

Maximum 1200 feet (364 m)

 

 

Cabling Distance Between HPS 3000 and IFT 3000

Maximum 1200 feet (364 m)

 

 

Approximate Shipping Weight

12 pounds (5.4 kg)

 

 

 

 

 

 

 

 

 

 

B-2 THEORY OF OPERATION

The HPS 3000 Heater Power Supply may per- form slightly different functions, depending upon which electronics package it is used with. Figure B-3shows a functional block diagram of the unit. The HPS contains a transformer for con- verting line voltage to 44 volts needed to power the probe heater. The relay, Figure B-3,can be used to remotely turn the probe on or off manu- ally. A triac module is used to turn the heater on or off, depending on probe temperature.

When used with the CRE 3000 Control Room Electronics or IFT 3000 Intelligent Field Trans- mitter, the HPS uses a cold junction tempera- ture compensation feature. This allows for the

 

 

LINE

 

 

 

 

 

 

 

 

RELAY

 

 

 

TRIAC

FROM

 

 

 

AD590

 

 

 

 

IFT

 

 

 

PROBE TC

 

 

 

 

 

 

 

 

STACK TC

use of a less expensive cable between the HPS and CRE or HPS and IFT. The HPS and elec- tronics package can be located up to 1200 feet (364 m) apart.

The standard cable, between probe and HPS, is thermocouple compensated. This prevents the additional junctions between thermocouple and cable from producing a voltage which would af- fect the thermocouple output signal. A tem- perature sensor in the HPS monitors the temperature at the junction and sends a voltage signal to the CRE and IFT. The CRE and IFT uses this signal to compensate the probe ther- mocouple reading for the temperature at the junction between the compensated and uncom- pensated cables.

TO HEATER

TO

PROBE

PROBE TC

STACK TC

CELL MV

CELL

686015

Figure B-3. Heater Power Supply Block Diagram

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices B-3

Image 63
Contents World Class Essential Instructions Effective June, 1996 Rev Highlights of ChangesEffective October, 1995 Rev SummaryEffective February, 1998 Rev PageSummary Effective May, 1997 Rev PageSummaryWorld Class Table of ContentsTypical System Package List of IllustrationsDefinitions PrefaceWorld Class Component Checklist of Typical System Package Contents Section DescriptionOverview Features System ConfigurationTypical System Installation Probe Heater Power SupplyProbe Head Wiring Existing ElectronicsOxygen Analyzer Probe Section InstallationEither make necessary repairs or install InstallationProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service RequiredElectrical Installation of Heater Power Supply Electrical Connections Heater Power Supply InstallationSelection JM1 Fuses JM2 World Class Electronics Setup Section SetupG02 G04 Model 218A Electronics SetupModel TC200 Veritrim Electronics Setup Eprom ReplacementHeater Set Point Adjustment Main PCB Model 132 Eprom Replacement Model 132 Digital Electronics SetupSystem Troubleshooting Section TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Snubber Diffusion Assembly Probe Assembly ExteriorCell and Flange Assembly Probe Tube AssemblyCell General Inner Probe AssemblyProbe Options Cable AssemblyAbrasive Shield Assembly Probe Junction BOXView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Bypass Probe OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400 F 1300 COverview Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Probe Recalibration Cell ReplacementFigure A-16. Cell Wiring Connection Element Replacement Optional Ceramic DiffusionGeneral World Class Figure A-19. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Side FrontTheory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingFigure B-4. HPS Troubleshooting Flowchart, #1 SymptomFigure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

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