Emerson 3000 manual Replacement Parts

Page 59

World Class 3000

Instruction Manual

Appendix A Rev. 3.6

 

July 1998

A

 

REPLACEMENT PARTS

Table A-3. Replacement Parts for Probe

Figure and

 

 

Index No.

Part Number

Description

 

 

 

Figure A-20

3D39441G061

Heater, V-Strut, and Backplate Assembly, 18 in. (45.6 cm)

Figure A-20

3D39441G071

Heater, V-Strut, and Backplate Assembly, 3 ft (0.9 m)

Figure A-20

3D39441G081

Heater, V-Strut, and Backplate Assembly, 6 ft (1.8 m)

Figure A-20

3D39441G091

Heater, V-Strut, and Backplate Assembly, 9 ft (2.7 m)

Figure A-20

3D39441G101

Heater, V-Strut, and Backplate Assembly, 12 ft (3.6 m)

Figure A-21,2

3534B56G042

Contact and Thermocouple Assembly, 18 in. (45.6 cm)

Figure A-21,2

3534B56G052

Contact and Thermocouple Assembly, 3 ft (0.9 m)

Figure A-21,2

3534B56G062

Contact and Thermocouple Assembly, 6 ft (1.8 m)

Figure A-21,2

3534B56G072

Contact and Thermocouple Assembly, 9 ft (2.7 m)

Figure A-21,2

2

Contact and Thermocouple Assembly, 12 ft (3.6 m)

Figure A-7

3534B56G08

3D39003G013

Abrasive Shield Assembly, 3 ft (0.9 m)

Figure A-7

3D39003G023

Abrasive Shield Assembly, 6 ft (1.8 m)

Figure A-7

3D39003G073

Abrasive Shield Assembly, 9 ft (2.7 m)

Figure A-7

3

Abrasive Shield Assembly, 12 ft (3.6 m)

Figure A-18

3D39003G08

4847B61G01

Cell Replacement Kit, ANSI, No Lead Wire

Figure A-18

4847B61G02

Cell Replacement Kit, ANSI 18 in. (45.6 cm)

Figure A-18

4847B61G03

Cell Replacement Kit, ANSI 3 ft (0.9 m)

Figure A-18

4847B61G04

Cell Replacement Kit, ANSI 6 ft (1.8 m)

Figure A-18

4847B61G05

Cell Replacement Kit, ANSI 9 ft (2.7 m)

Figure A-18

4847B61G06

Cell Replacement Kit, ANSI 12 ft (3.6 m)

Figure A-18

4847B61G07

Cell Replacement Kit, JIS, No Lead Wire

Figure A-18

4847B61G08

Cell Replacement Kit, JIS 18 in. (45.6 cm)

Figure A-18

4847B61G09

Cell Replacement Kit, JIS 3 ft (0.9 m)

Figure A-18

4847B61G10

Cell Replacement Kit, JIS 6 ft (1.8 m)

Figure A-18

4847B61G11

Cell Replacement Kit, JIS 9 ft (2.7 m)

Figure A-18

4847B61G12

Cell Replacement Kit, JIS 12 ft (3.6 m)

Figure A-18

4847B61G13

Cell Replacement Kit, DIN, No Lead Wire

Figure A-18

4847B61G14

Cell Replacement Kit, DIN 18 in. (45.6 cm)

Figure A-18

4847B61G15

Cell Replacement Kit, DIN 3 ft (0.9 m)

Figure A-18

4847B61G16

Cell Replacement Kit, DIN 6 ft (1.8 m)

Figure A-18

4847B61G17

Cell Replacement Kit, DIN 9 ft (2.7 m)

Figure A-18

4847B61G18

Cell Replacement Kit, DIN 12 ft (3.6 m)

Figure A-18

3535B42G01

Probe Disassembly Kit

Figure A-10

3534B18G01

Diffuser Assembly

Figure A-8

3535B60G01

Diffuser Dust Seal Hub Assembly

 

 

 

(For use with Abrasive Shield)

 

 

 

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices A-25

Image 59
Contents World Class Essential Instructions Effective June, 1996 Rev Highlights of ChangesEffective October, 1995 Rev SummaryEffective February, 1998 Rev PageSummary Effective May, 1997 Rev PageSummaryWorld Class Table of ContentsTypical System Package List of IllustrationsDefinitions PrefaceWorld Class Overview Component Checklist of Typical System Package ContentsSection Description Features System ConfigurationTypical System Installation Probe Heater Power SupplyProbe Head Wiring Existing ElectronicsOxygen Analyzer Probe Section InstallationEither make necessary repairs or install InstallationProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service RequiredElectrical Installation of Heater Power Supply Electrical Connections Heater Power Supply InstallationSelection JM1 Fuses JM2 World Class Electronics Setup Section SetupG02 G04 Model 218A Electronics SetupHeater Set Point Adjustment Model TC200 Veritrim Electronics SetupEprom Replacement Main PCB Model 132 Eprom Replacement Model 132 Digital Electronics SetupSystem Troubleshooting Section TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Figure A-2. Main Probe Components Oxygen Analyzer Probe GeneralTable A-1. Specifications for Oxygen Analyzing Equipment.1 Snubber Diffusion Assembly Probe Assembly ExteriorCell and Flange Assembly Probe Tube AssemblyCell General Inner Probe AssemblyProbe Options Cable AssemblyAbrasive Shield Assembly Probe Junction BOXView a Ceramic Diffusion Assembly Figure A-8. Ceramic Diffusion/Dust Seal AssemblyProbe Mounting Jacket Options Bypass Probe OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Group Code Description Extended Temperature By-Pass Arrangements 2400 F 1300 COverview Probe TroubleshootingProbe Faults Table A-2. Fault Finding Symptom Check RemedyWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Probe Recalibration Cell ReplacementFigure A-16. Cell Wiring Connection General Element ReplacementOptional Ceramic Diffusion World Class Figure A-19. Probe Junction Box Mechanical Connections Replacement of Contact Thermocouple AssemblyContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Side FrontTheory of Operation Table B-1. Specifications for Heater Power SupplyOverview HPS 3000 Troubleshooting HPS 3000 TroubleshootingFigure B-4. HPS Troubleshooting Flowchart, #1 SymptomFigure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Mother Board Replacement Fuse ReplacementTransformer Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Part Number Description Table B-2. Replacement Parts for Heater Power SupplyWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
Related manuals
Manual 88 pages 63.05 Kb Manual 60 pages 24.1 Kb Manual 88 pages 36.41 Kb Manual 32 pages 13.16 Kb Manual 22 pages 3.64 Kb Manual 184 pages 52.9 Kb

3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.