Emerson 3000 manual Existing Electronics, Heater Power Supply, Probe Head Wiring

Page 12

Instruction Bulletin

106-300NE Rev. 3.4 May 2000

World Class 3000

EXISTING

ELECTRONICS

YE

RD

OR

BL

 

 

STACK

ANALOG

*TRIAC

RELAY

TEMP

HEATER

}

}

}

}

+

+

+

BK

WH

J9

 

 

 

 

 

 

GN

BK

WH

PROBE

PROBE

 

 

 

MV

TC

AD590

 

 

}

}

}

 

 

+

+

+

 

 

J8

 

 

 

 

BK

WH

GN

SHIELD

SHIELD

YE

RD

OR

 

BL

 

YE

PROBE

 

 

 

 

 

 

 

 

MV

 

 

 

 

 

 

 

}

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J3

RD

 

 

 

 

 

 

SHIELD

PROBE

 

 

 

 

 

 

 

 

 

 

 

 

TC

 

 

 

 

 

 

}

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OR

BL

BK

WH

GN

SHIELD

OR

BL

SHIELD

YE

RD

SHIELD

 

STACK

 

PROBE

 

 

TC

 

HEATER

 

 

}

 

}

 

+

 

R

H

 

J2

 

 

 

 

 

 

 

 

WH

BK

GN

(SEE PARAGRAPH 2.2.b)

MAINS

}

N L

J1

LINE VOLTAGE

BY CUSTOMER

HEATER POWER SUPPLY

*GATE VOLTAGE CONTROLLING TRIAC OUTPUT

CELL -VE

CELL+VE

CHROMEL

ALUMEL

 

}HEATER

BL

OR

YE

RD

 

GN

BK

BK

1

2

3

4

5

6

7

8

BL

OR

YE

RD

 

GN

WH

BK

PROBE HEAD

WIRING

STANDARD PROBE CABLE

6 M (20 FT)

24

M (80 FT)

12

M (40

FT)

30

M (100

FT)

18

M (60

FT)

45

M (150

FT)

PROBE

TEST GAS INPUT AT 2-3 L/MIN (4-7 SCFH)

CHECK

VALVE

Figure 1-3. Typical System Wiring

REF. GAS SUPPLY INPUT AIR AT

1 L/MIN (2 SCFH)

19260003

1-4 Description

Rosemount Analytical Inc. A Division of Emerson Process Management

Image 12
Contents World Class Essential Instructions Highlights of Changes Effective October, 1995 RevSummary Effective June, 1996 RevEffective May, 1997 Rev PageSummary Effective February, 1998 Rev PageSummaryTable of Contents World ClassList of Illustrations Typical System PackagePreface DefinitionsWorld Class Component Checklist of Typical System Package Contents Section DescriptionOverview System Configuration FeaturesTypical System Installation Heater Power Supply Probe Head WiringExisting Electronics ProbeSection Installation Either make necessary repairs or installInstallation Oxygen Analyzer ProbeProbe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Service Required Orienting the Optional Vee DeflectorElectrical Installation of Heater Power Supply Heater Power Supply Installation Electrical ConnectionsSelection JM1 Fuses JM2 World Class Section Setup Electronics SetupModel 218A Electronics Setup G02 G04Model TC200 Veritrim Electronics Setup Eprom ReplacementHeater Set Point Adjustment Model 132 Digital Electronics Setup Main PCB Model 132 Eprom ReplacementSection Troubleshooting System TroubleshootingWorld Class Section Return of Material World Class Section Appendices World Class Oxygen Analyzer Probe General Figure A-2. Main Probe ComponentsTable A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Assembly Exterior Cell and Flange AssemblyProbe Tube Assembly Snubber Diffusion AssemblyInner Probe Assembly Cell GeneralCable Assembly Abrasive Shield AssemblyProbe Junction BOX Probe OptionsView a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion AssemblyBypass Probe Options Probe Mounting Jacket OptionsFigure A-13. Bypass Probe Option Sheet 1 Figure A-13. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400 F 1300 C Group Code DescriptionProbe Troubleshooting Probe FaultsTable A-2. Fault Finding Symptom Check Remedy OverviewWorld Class Figure A-14. Flowchart of Probe Related Problems, #1 Figure A-15. Flowchart of Probe Related Problems, #2 Cell Replacement Probe RecalibrationFigure A-16. Cell Wiring Connection Element Replacement Optional Ceramic DiffusionGeneral World Class Replacement of Contact Thermocouple Assembly Figure A-19. Probe Junction Box Mechanical ConnectionsContact Heater Screws Not Shown Thermocoupler World Class Figure A-22. Oxygen Analyzer Probe, Cross-Sectional View Figure A-23. High Temperature Corrosive Environment Kit Replacement Parts Figure A-10 4841B03G02 Stainless Steel Diffuser Assembly Appendix B, REV HPS 3000 Heater Power Supply Description Front SideTable B-1. Specifications for Heater Power Supply Theory of OperationHPS 3000 Troubleshooting Overview HPS 3000 TroubleshootingSymptom Figure B-4. HPS Troubleshooting Flowchart, #1Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Fuse Replacement Transformer ReplacementMother Board Replacement Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Table B-2. Replacement Parts for Heater Power Supply Part Number DescriptionWorld Class Section Index World Class Warranty World Class 3000 Probe Serial No Order No HPS
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.