Invacare Ranger II250 SERIES, Ranger IIJR, Ranger IISTANDARD, Ranger IIBASIC Table of Contents

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TABLE OF CONTENTS

TABLE OF CONTENTS

The procedures in this manual refer to the following models:

RANGER II MWD models: RANGER II BASIC RANGER II STANDARD RANGER II 250 SERIES.

RANGER II FWD models: RANGER IIBASIC RANGER IISTANDARD RANGER II 250 Series and RANGER II with Weight Shift Basic Tilt.

T A B L

SPECIAL NOTES

2

SPECIFICATIONS

4

PROCEDURE 1 - GENERAL GUIDELINES

7

REPAIRORSERVICEINFORMATION

7

OPERATINGINFORMATION

7

WARNING/CAUTIONLABELLOCATION

8

PROCEDURE 2- TROUBLESHOOTING

12

FIELD LOAD TEST

12

USING HYDROMETER TO CHECK BATTERY

 

CELLS (LEAD ACID)

12

MOTORTESTING

13

MOTORBRUSHINSPECTION

14

ELECTRO-MECHANICALPARKINGBRAKE

 

TESTING

14

PROCEDURE 3 - FRONT RIGGINGS

15

ADJUSTINGFLIP-UPREMOVABLE

 

FOOTBOARD

16

ADJUSTINGTHEREMOVABLEFOOTBOARD ... 16

PROCEDURE 4 - ARMS

18

REPLACINGARMRESTPADS

18

REPLACINGARMRESTPLATE

18

PROCEDURE 5 - SEAT/BACK

19

REPLACINGSEATPOSITIONINGSTRAP

19

REPLACINGBACKUPHOLSTERY

19

REPLACINGCAPTAIN'SSEAT

20

PROCEDURE 6 - SEAT FRAME

21

ADJUSTINGSEATDEPTH

21

ADJUSTINGBACKHEIGHT

21

CHANGINGBACKANGLE

22

REPLACINGBACKCANES

22

PROCEDURE 7 - ELECTRONICS

24

REPOSITIONINGMKIVJOYSTICK

24

REMOVING/INSTALLINGMKIVCONTROLLER ...

24

PROCEDURE 8 - LIMIT SWITCH

27

DISCONNECTING/CONNECTINGLIMIT

 

SWITCH

27

ADJUSTINGLIMITSWITCH

27

PROCEDURE 9 - WHEELS

29

REPLACINGPNEUMATICTIRES/TUBES-

 

DRIVE WHEELS/CASTERS

29

REMOVING/INSTALLINGDRIVEWHEELS

29

REMOVING/INSTALLINGDRIVEWHEELHUB .. 30

REPLACINGCASTERS

32

REPLACING FORKS

32

PROCEDURE 10 - SHROUDS

33

REMOVING/INSTALLINGSHROUDS

33

PROCEDURE 11 - CROSSBRACES

37

ADJUSTING SEAT WIDTH - INTEGRATED

 

SLING SEATS

37

REPLACING CROSSBRACES - CAPTAIN’S

 

SEATS

39

PROCEDURE 12 - BATTERIES

41

INSTALLING/REMOVINGBATTERIESINTO/

 

FROM BATTERY BOXES

41

PROCEDURE 13 - FWD WHEELCHAIRS

46

ASSEMBLING RANGER II FWD

46

WHEN TO CHARGE BATTERIES

48

CHARGINGBATTERIES

48

REPLACINGBATTERIES

49

INSTALLING/REMOVINGBATTERYBOXES

50

BATTERYTRAY

51

REPLACING WIRING HARNESS

55

REPOSITIONINGMOTORS

59

REPLACING CLUTCH HANDLES - R2BASIC

60

REPLACING MOTOR/GEARBOX - R2BASIC

61

REPLACING MOTOR/GEARBOX -R2STANDARD

62

PROCEDURE 14 - MWD WHEELCHAIRS

64

ASSEMBLINGRANGERIIMWD

64

WHEN TO CHARGE BATTERIES

66

CHARGINGBATTERIES

66

REPLACINGBATTERIES

67

INSTALLING/REMOVINGBATTERYBOXES

68

BATTERYTRAY

69

REPLACING WIRING HARNESS

71

STABILIZERIDENTIFICATION

73

ADJUSTINGSPRINGS

73

ADJUSTINGSTABILIZERSFOR USER

 

PREFERENCE

74

REPLACINGSTABILIZERCYLINDERS

75

REPLACINGSTABILIZERWHEELS

76

REPLACINGSTABILIZERCYLINDERSPRINGS .. 77

REPOSITIONINGMOTORS

78

REPLACINGCLUTCHHANDLES

 

-R2BASIC/R2250 series

78

REPLACING MOTOR/GEARBOX -R2BASIC

79

REPLACING MOTOR/GEARBOX -R2STANDARD

80

LIMITED WARRANTY

83

E

O

F

C O N T E N T S

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Contents MWD/FWD R N I N G E C I a L T E SWheelchair TIE-DOWN Restraints and Seat Positioning Straps Table of Contents Specification S SpecificationsHigh Back not available on model R2250 Series LowandHighBackTypeshaveanInfiniteadjustment Specifications16 to 20-inches In 1-inch increments Procedure 1 of this manualAre approximate InchesOperating Information General Guidelines ProcedureController Settings for R2JR Repair or Service InformationWiring Harness for Battery Box Lid Procedure General GuidelinesBack View General GuidelinesprocedureSide Frame Back View Motor Assembly BatteryWiring Harness For BatteryNot remove this label 1095559 Battery Warning Label LocationField Load Test Figure Using Hydrometer to Check Battery Cells Lead Acid FigureProcedure Troubleshooting Battery Charger Connector Digital VoltmeterMotor Testing Figure Troubleshooting ProcedureNumber of Floating Balls CapMotor Pin Motor Connector OhmmeterAngle Figure Adjusting FLIP-UP Removable FootboardFront Riggings Procedure O N T I N G SDepth Figure Adjusting the Removable FootboardProcedure Front Riggings Adjusting Footboard Angle FigurePerform one 1 of the following Battery TrayReinstall the caplug caps Front Hex ScrewFootboard Pivot Caplug Assemblies WasherM S Procedure ArmsReplacing Armrest Pads Figure Replacing Armrest Plate FigureA T C K SEAT/BACK ProcedureReplacing Seat Positioning Strap Replacing Back Upholstery FigureReplacing Captains Seat Figure Assembly Washers Hex Screws Apply LoctiteA T M E Adjusting Seat Depth FigureAdjusting Back Height Figure Seat Frame ProcedureTop Half of Back Canes Changing Back Angle FigureReplacing Back Canes Figure Detail BWheelchair A TBottom Half of Back Canes HoleE C T R O N I C S REMOVING/INSTALLING Mkiv ControllerProcedure Electronics Repositioning Mkiv JoystickInch Wide Models Figure Electronics ProcedureMounting Stud on Wheelchair Frame Controller WasherController Locknuts Wire Connector SupportTie-Wrap Battery Wiring Harness Mounting Stud on Wheelchair Frame WasherBody Limit Switch Phono PlugLimit Switch Limit SwitchProcedure Limit Switch Recline Angle 4 inchesActuator 5o Seat Angle Inch Drive Wheel Figure REMOVING/INSTALLING Drive WheelsWheels Procedure Replacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERSRemoving REMOVING/INSTALLING Drive Wheel HUB FigureProcedure Wheels InstallingLocking KeystockDust Cover Locknut Replacing Casters FigureReplacing Forks Figure ForkLocknut Hex Screw Washer WasherCasterPosition the side shroud on the wheelchair frame Weight Shift Basic Tilt Models Pro- ceed to StepInstalling Side Shrouds R O U D SO U D S Procedure ShroudsWeight Shift Tilt Models Proceed to Step Wheelchairs not Equipped with Weight Shift Basic TiltShrouds Procedure Detail a R O UFWD Wheelchairs Adjusting Seat Width Integrated Sling Seats FigureCrossbraces O S S B R a C E SPivot Link Locknut Steps 4 Procedure CrossbracesO S R a C E SReplacing Crossbraces Captains Seats Figure Front Wheelchair Dust Cover Steps 6Steps 8 Tie Wraps Steps 7 Detail a Steps 9T T E R I E S BatteriesDirect Mount Method Connecting Battery CablesDual U1 or Dual Group 22 Battery Boxes Battery CablePost Tie Wrap Group 22 NF Black BatteryTerminal BatteryCap Positive + Battery Terminal/PostBattery Orange Battery Terminal Cap + BatteryBattery Clamp Method Figures 4, 5 Installing Battery Clamp CoversBattery Clamp Battery Cable RED Battery Clamp Cover Positive + Battery T E R I E SExploded Unfolding the Wheelchair Assembling Ranger II FWDA I R S Integrated Sling Seats FigurePush Brackets Crossbraces FWD WheelchairsUnfolding/Folding Captains Seat Figure UnfoldingMCC-MKIV X, a or A+ Joystick When to Charge Batteries FigureDescription and Use of Battery Chargers Charging Batteries FigureRequired Items Recommended Battery TypesCleaning Battery Terminals Replacing BatteriesR2JR Figure INSTALLING/REMOVING Battery BoxesR2BASIC and R2STANDARD Figure DetailaBattery Tray Folding Battery Tray for Transport FigureUnfolding Battery Tray for Use Figure C H a I R S Removing/Installing Battery Tray R2JR. Figure Changing Width of Battery Tray FigureRemoving/Installing Battery Tray for R2BASIC Installing FigureFor Models R2BASIC and R2STANDARD Figure Replacing Left Battery Tray Hanger BracketFor Model R2JR Figure Hanger Bracket for Model R2JRRear Locknut Loosen Screw But Do Not Remove Replacing Wiring Harness FigureE E L C H a I R S Controller LocknutCharger Cable Mounting Bracket Wiring Harness Tie WrapsPhono Jack Nut Side Shroud Phillips Screws SpacersInch Wide Models Figure Replacing Wiring Harness 14-INCH Wide Models Wire Connector Support Slot Phillips ScrewsR2 Basic and R2JR Users Weight 201 to 250 LBS Motor Mounting PositionsUsers Weight 200 LBS and Under Motor Mounting Positions Repositioning Motors FigureFront Motor Mounting Position Middle Motor Rear Motor Steps 2, 4, 10, 11Steps 6 Motor GearboxClutch Handle Step Rotate battery tray hanger bracket upTip Steps 2, 6 Pin Steps 3For R2JR only Replacing MOTOR/GEARBOX R2STANDARD Figure13,14,15 Battery Motor ConnectorsSteps 2 Dust Cover Not ShownAssembling Ranger II MWD Unfolding/Folding Integrated Sling Seats FigureSeat Rails Seat Guides Unfolding/Folding Captains Seats Figure MWD WheelchairsMkiv X, a or A+ Joystick MKIV- RII Joystick Battery DischargeIndicator BDI Shutoff ProcedureCharger Port Joystick Battery Boxes Battery Charger Connector on Side of WheelchairFrom Battery Charger Connector at Battery Charger Three Pronged Plug Front ViewINSTALLING/REMOVING Battery Boxes Figure Clean the new battery terminalsTo remove the removable footboard, refer to Remov Battery Tray Figure Retaining Front Battery Box Strap Rear Strap ClipLeads Hanger Bracket Mounting Slots Battery TrayBattery Tray Pins Hex Bolts Cable Mounting Bracket may Vary depending on wheel Procedure MWD WheelchairsWiring E L C H a I R SSpring Stabilizer Adjustment Nut Measure This HeightStabilizer Identification Figure Type a Type B Type CHex Bolt Bottom of Stabilizer Cylinder Adjusting Stabilizer for User PreferenceTerclockwise Hex Bolt Stabilizer Plates CylinderStabilizer Plates Replacing Stabilizer CylindersStabilizer Locknut Lower Spring Wheelchair Frame Jam Nut Locknuts TOP Hex BoltType C Stabilizer Assemblies Replacing Stabilizer Wheel16-20x Locknut Replacing Stabilizer Cylinder Springs FigureHex Bolt Spacers Stabilizer Wheel COUNTER-CLOCKWISEReplacing Clutch Handles R2BASIC and R2250 Series Figure Repositioning MotorsPin Step Tie Wrap Steps Battery Tray Mounting Bracket Motor GearboxWheelchair Frame Short Socket PinReplacing MOTOR/GEARBOX R2STANDARD Figure Dust Cover Motor/Gearbox Battery Motor Connectors Steps 4 Steps 5, 6 LocknutPage R R a N T Y WarrantyChedworth Way