Invacare Ranger IISTANDARD, Ranger IIJR Motor Testing Figure, Troubleshooting Procedure

Page 13

TROUBLESHOOTING

PROCEDURE 2

WARNING

ONLY use distilled water when topping off the battery cells.

Most batteries are not sold with instructions. However, warnings are frequently noted on the cell caps. Read them carefully.

1.Remove the battery box(es). Refer to one (1) of the fol- lowing:

FWD WHEELCHAIRS - INSTALLING/REMOVING BATTERY BOXES in PROCEDURE 13 of this manual.

MWD WHEELCHAIRS - INSTALLING/REMOVING BATTERYBOXESinPROCEDURE14 ofthismanual.

2.Remove the battery caps from the battery.

3.Squeeze the air from the hydrometer.

4.Place the hydrometer into a battery cell.

NOTE: DO NOT fill hydrometer more than 3/4 full.

5.Draw up sufficient acid to cover float balls.

6.Tap lightly to remove air bubbles.

7.Number of floating balls indicates charge.

Number of Floating Balls

0

Discharged

1

25% Charged

2

50% Charged

3

75% Charged

4

100% Charged

* 5

Overcharged

*Check charging system.

8.Flush the liquid back into the same cell after reading the float. Repeat this step until all cells have been properly read. A shorted or dead cell can be detected when it is the only cell that does not charge.

9.Flush hydrometer in cold running water by allowing the water to rise into hydrometer as far as possible. Do this several times to guard against burn damage.

10.Replace the battery caps.

11.Reinstall battery boxes. Refer to one (1) of the follow- ing:

FWD WHEELCHAIRS - INSTALLING/REMOVING BATTERY BOXES in PROCEDURE 13 of this manual.

MWD WHEELCHAIRS - INSTALLING/REMOVING BATTERYBOXESinPROCEDURE14 ofthismanual.

MOTOR TESTING (FIGURE 3)

1.On the 4-pin motor connector, locate the two (2) con- tacts in the red and black housings.

2.Set the digital multimeter to measure ohms (Ω ).

3.Measure the resistance between the two (2) motor contacts.

NOTE: A normal reading is between 1 and 5 ohms (). A reading of 0 ohms () or in excess of 15 ohms () indicates a problem. High readings are generally caused by bad connections and/or damaged brushes. Contact authorized dealer or Invacare.

T R O U B L E S H O O T I N G

 

 

Ohmmeter

Number of Floating

 

Motor Connector

Balls Will Vary

 

FIGURE 3 - MOTOR TESTING

According to Charge

FIGURE 2 - USING A HYDROMETER TO

CHECK BATTERY CELLS (LEAD ACID)

13

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Contents MWD/FWD E C I a L T E S R N I N GWheelchair TIE-DOWN Restraints and Seat Positioning Straps Table of Contents Specifications Specification SHigh Back not available on model R2250 Series LowandHighBackTypeshaveanInfiniteadjustment SpecificationsAre approximate Procedure 1 of this manualInches 16 to 20-inches In 1-inch incrementsController Settings for R2JR General Guidelines ProcedureRepair or Service Information Operating InformationWiring Harness for Battery Box Lid Procedure General GuidelinesBack View General GuidelinesprocedureWiring Harness Back View Motor Assembly BatteryFor Battery Side FrameNot remove this label 1095559 Battery Warning Label LocationProcedure Troubleshooting Using Hydrometer to Check Battery Cells Lead Acid FigureBattery Charger Connector Digital Voltmeter Field Load Test FigureTroubleshooting Procedure Motor Testing FigureNumber of Floating Balls CapMotor Pin Motor Connector OhmmeterFront Riggings Procedure Adjusting FLIP-UP Removable FootboardO N T I N G S Angle FigureProcedure Front Riggings Adjusting the Removable FootboardAdjusting Footboard Angle Figure Depth FigureReinstall the caplug caps Battery TrayFront Hex ScrewFootboard Pivot Caplug Assemblies Washer Perform one 1 of the followingReplacing Armrest Pads Figure Procedure ArmsReplacing Armrest Plate Figure M SReplacing Seat Positioning Strap SEAT/BACK ProcedureReplacing Back Upholstery Figure A T C KReplacing Captains Seat Figure Assembly Washers Hex Screws Apply LoctiteAdjusting Back Height Figure Adjusting Seat Depth FigureSeat Frame Procedure A T M EReplacing Back Canes Figure Changing Back Angle FigureDetail B Top Half of Back CanesBottom Half of Back Canes A THole WheelchairProcedure Electronics REMOVING/INSTALLING Mkiv ControllerRepositioning Mkiv Joystick E C T R O N I C SMounting Stud on Wheelchair Frame Electronics ProcedureController Washer Inch Wide Models FigureTie-Wrap Battery Wiring Harness Wire Connector SupportMounting Stud on Wheelchair Frame Washer Controller LocknutsLimit Switch Limit Switch Phono PlugLimit Switch BodyRecline Angle 4 inches Procedure Limit SwitchActuator 5o Seat Angle Wheels Procedure REMOVING/INSTALLING Drive WheelsReplacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERS Inch Drive Wheel FigureProcedure Wheels REMOVING/INSTALLING Drive Wheel HUB FigureInstalling RemovingLocking KeystockReplacing Forks Figure Replacing Casters FigureForkLocknut Hex Screw Washer WasherCaster Dust Cover LocknutInstalling Side Shrouds Weight Shift Basic Tilt Models Pro- ceed to StepR O U D S Position the side shroud on the wheelchair frameWeight Shift Tilt Models Proceed to Step Procedure ShroudsWheelchairs not Equipped with Weight Shift Basic Tilt O U D SShrouds Procedure Detail a R O UCrossbraces Adjusting Seat Width Integrated Sling Seats FigureO S S B R a C E S FWD WheelchairsO S Procedure CrossbracesR a C E S Pivot Link Locknut Steps 4Replacing Crossbraces Captains Seats Figure Steps 8 Dust Cover Steps 6Tie Wraps Steps 7 Detail a Steps 9 Front WheelchairT T E R I E S BatteriesDual U1 or Dual Group 22 Battery Boxes Connecting Battery CablesBattery Cable Direct Mount MethodBattery Orange Battery Terminal Cap Positive + Battery Terminal/Post+ Battery Post Tie Wrap Group 22 NF Black BatteryTerminal BatteryCapInstalling Battery Clamp Covers Battery Clamp Method Figures 4, 5Battery Clamp Battery Cable T E R I E S RED Battery Clamp Cover Positive + BatteryExploded A I R S Assembling Ranger II FWDIntegrated Sling Seats Figure Unfolding the WheelchairUnfolding/Folding Captains Seat Figure FWD WheelchairsUnfolding Push Brackets CrossbracesDescription and Use of Battery Chargers When to Charge Batteries FigureCharging Batteries Figure MCC-MKIV X, a or A+ JoystickCleaning Battery Terminals Recommended Battery TypesReplacing Batteries Required ItemsR2BASIC and R2STANDARD Figure INSTALLING/REMOVING Battery BoxesDetaila R2JR FigureFolding Battery Tray for Transport Figure Battery TrayUnfolding Battery Tray for Use Figure C H a I R S Removing/Installing Battery Tray for R2BASIC Changing Width of Battery Tray FigureInstalling Figure Removing/Installing Battery Tray R2JR. FigureFor Model R2JR Figure Replacing Left Battery Tray Hanger BracketHanger Bracket for Model R2JR For Models R2BASIC and R2STANDARD FigureE E L C H a I R S Replacing Wiring Harness FigureController Locknut Rear Locknut Loosen Screw But Do Not RemovePhono Jack Nut Side Shroud Phillips Screws Wiring Harness Tie WrapsSpacers Charger Cable Mounting BracketInch Wide Models Figure Replacing Wiring Harness 14-INCH Wide Models Wire Connector Support Slot Phillips ScrewsUsers Weight 200 LBS and Under Motor Mounting Positions Users Weight 201 to 250 LBS Motor Mounting PositionsRepositioning Motors Figure R2 Basic and R2JRSteps 6 Steps 2, 4, 10, 11Motor Gearbox Front Motor Mounting Position Middle Motor Rear MotorTip Steps 2, 6 Rotate battery tray hanger bracket upPin Steps 3 Clutch Handle StepFor R2JR only Replacing MOTOR/GEARBOX R2STANDARD FigureSteps 2 Battery Motor ConnectorsDust Cover Not Shown 13,14,15Unfolding/Folding Integrated Sling Seats Figure Assembling Ranger II MWDSeat Rails Seat Guides Unfolding/Folding Captains Seats Figure MWD WheelchairsIndicator BDI Battery DischargeShutoff Procedure Mkiv X, a or A+ Joystick MKIV- RII JoystickFrom Battery Charger Connector at Battery Charger Connector on Side of WheelchairBattery Charger Three Pronged Plug Front View Charger Port Joystick Battery BoxesClean the new battery terminals INSTALLING/REMOVING Battery Boxes FigureTo remove the removable footboard, refer to Remov Retaining Front Battery Box Strap Rear Strap Clip Battery Tray FigureLeads Hanger Bracket Mounting Slots Battery TrayBattery Tray Pins Hex Bolts Wiring Procedure MWD WheelchairsE L C H a I R S Cable Mounting Bracket may Vary depending on wheelStabilizer Identification Figure Stabilizer Adjustment Nut Measure This HeightType a Type B Type C SpringTerclockwise Adjusting Stabilizer for User PreferenceHex Bolt Stabilizer Plates Cylinder Hex Bolt Bottom of Stabilizer CylinderStabilizer Locknut Lower Spring Replacing Stabilizer CylindersWheelchair Frame Jam Nut Locknuts TOP Hex Bolt Stabilizer PlatesType C Stabilizer Assemblies Replacing Stabilizer WheelHex Bolt Spacers Stabilizer Wheel Replacing Stabilizer Cylinder Springs FigureCOUNTER-CLOCKWISE 16-20x LocknutReplacing Clutch Handles R2BASIC and R2250 Series Figure Repositioning MotorsWheelchair Frame Short Socket Tie Wrap Steps Battery Tray Mounting Bracket Motor GearboxPin Pin StepReplacing MOTOR/GEARBOX R2STANDARD Figure Dust Cover Motor/Gearbox Battery Motor Connectors Steps 4 Steps 5, 6 LocknutPage R R a N T Y WarrantyChedworth Way