Invacare Ranger IISTANDARD, Ranger IIJR, Ranger IIBASIC service manual Batteries, T T E R I E S

Page 41

BATTERIES

PROCEDURE 12

This Procedure includes the following:

Installing/Removing Batteries into/From Battery Boxes

Connecting Battery Cables

WARNING

Make sure power to the wheelchair is OFF be- fore performing this procedure.

The use of rubber gloves and safety glasses is rec- ommended when working with batteries.

Invacare strongly recommends that battery in- stallation and battery replacement ALWAYS be done by a qualified technician.

After ANY adjustments, repair or service and BE- FORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may result.

NOTE: For changing or removing/installing the bat- tery boxes, refer to PROCEDURE 13 - FWD wheel- chairs or PROCEDURE 14 - MWD wheelchairs.

INSTALLING/REMOVING BATTERIES INTO/FROM BATTERY BOXES (FIGURE 1)

NOTE: To remove the battery(ies) from the battery box(es), reverse the following procedure.

NOTE: Have the following tools available:

TOOL

QTY

COMMENTS

 

 

 

Battery Lifting Strap

1

See Note

1/2-inch (6 pt) Box Wrench

1

Not Supplied

7/16-inch (6pt) Box Wrench

1

Not Supplied

3/8-inch (6pt) Box Wrench

1

Not Supplied

Diagonal Cutters

1

Not Supplied

 

 

 

*NOTE: The Battery Lifting strap supplied is for Group 22 Batteries ONLY. Refer to the battery manufacturer for the proper lifting strap and/or battery tools for U1 battery removal/installation.

WARNING

ALWAYS use a battery lifting strap when lifting a battery. It is the most convenient method and assures that the battery acid will not spill. It also helps to prolong the life of the battery.

DO NOT tip the batteries. Keep the batteries in an upright position.

NOTE: If there is battery acid in the bottom or on the sides of the battery box(es) or battery(ies), apply baking soda to these areas to neutralize the battery acid. Be- fore reinstalling the NEW or existing battery(ies), clean the baking soda from the battery box(es) or battery(ies).

NOTE: When securing battery lifting strap to battery, observe polarity markings located on the ends of the battery lifting strap, (+) side to POSITIVE (+) battery terminal/post and (-) side to NEGATIVE (-) battery ter- minal/post.

1.If necessary, remove the battery boxes from the wheelchair. Refer to INSTALLING/REMOVING BAT- TERY BOXES in PROCEDURE 13 - FWD or PRO- CEDURE 14 - MWD of this manual.

2.Secure the battery lifting strap to battery terminal(s)/ post(s) (FIGURE 1).

CAUTION

Somebatterymanufacturersmoldacarryingstrap and/or hold down flanges directly into the bat- tery case. Batteries which interfere with the bat- tery box cannot be used for these applications. Attempting to “wedge” a battery into a battery box may damage the box and/or the battery.

3. Place batteries into battery box bottom. Battery Lifting Strap

Molded Carrying Strap

Or Hold Down Flanges

Battery

Group 22 ONLY

Battery Terminal(s)/Post(s)

U1 Battery Box

Bottom

22NF Battery Box Bottom

FIGURE 1 - INSTALLING/REMOVING BATTERIES INTO/

FROM BATTERY BOXES

B A T T E R I E S

41

Image 41
Contents MWD/FWD Wheelchair TIE-DOWN Restraints and Seat Positioning Straps R N I N GE C I a L T E S Table of Contents High Back not available on model R2250 Series Specification SSpecifications LowandHighBackTypeshaveanInfiniteadjustment SpecificationsAre approximate Procedure 1 of this manualInches 16 to 20-inches In 1-inch incrementsController Settings for R2JR General Guidelines ProcedureRepair or Service Information Operating InformationWiring Harness for Battery Box Lid Procedure General GuidelinesBack View General GuidelinesprocedureWiring Harness Back View Motor Assembly BatteryFor Battery Side FrameNot remove this label 1095559 Battery Warning Label LocationProcedure Troubleshooting Using Hydrometer to Check Battery Cells Lead Acid FigureBattery Charger Connector Digital Voltmeter Field Load Test FigureNumber of Floating Balls Motor Testing FigureTroubleshooting Procedure CapMotor Pin Motor Connector OhmmeterFront Riggings Procedure Adjusting FLIP-UP Removable FootboardO N T I N G S Angle FigureProcedure Front Riggings Adjusting the Removable FootboardAdjusting Footboard Angle Figure Depth FigureReinstall the caplug caps Battery TrayFront Hex ScrewFootboard Pivot Caplug Assemblies Washer Perform one 1 of the followingReplacing Armrest Pads Figure Procedure ArmsReplacing Armrest Plate Figure M SReplacing Seat Positioning Strap SEAT/BACK ProcedureReplacing Back Upholstery Figure A T C KReplacing Captains Seat Figure Assembly Washers Hex Screws Apply LoctiteAdjusting Back Height Figure Adjusting Seat Depth FigureSeat Frame Procedure A T M EReplacing Back Canes Figure Changing Back Angle FigureDetail B Top Half of Back CanesBottom Half of Back Canes A THole WheelchairProcedure Electronics REMOVING/INSTALLING Mkiv ControllerRepositioning Mkiv Joystick E C T R O N I C SMounting Stud on Wheelchair Frame Electronics ProcedureController Washer Inch Wide Models FigureTie-Wrap Battery Wiring Harness Wire Connector SupportMounting Stud on Wheelchair Frame Washer Controller LocknutsLimit Switch Limit Switch Phono PlugLimit Switch BodyActuator 5o Seat Angle Procedure Limit SwitchRecline Angle 4 inches Wheels Procedure REMOVING/INSTALLING Drive WheelsReplacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERS Inch Drive Wheel FigureProcedure Wheels REMOVING/INSTALLING Drive Wheel HUB FigureInstalling RemovingLocking KeystockReplacing Forks Figure Replacing Casters FigureForkLocknut Hex Screw Washer WasherCaster Dust Cover LocknutInstalling Side Shrouds Weight Shift Basic Tilt Models Pro- ceed to StepR O U D S Position the side shroud on the wheelchair frameWeight Shift Tilt Models Proceed to Step Procedure ShroudsWheelchairs not Equipped with Weight Shift Basic Tilt O U D SShrouds Procedure Detail a R O UCrossbraces Adjusting Seat Width Integrated Sling Seats FigureO S S B R a C E S FWD WheelchairsO S Procedure CrossbracesR a C E S Pivot Link Locknut Steps 4Replacing Crossbraces Captains Seats Figure Steps 8 Dust Cover Steps 6Tie Wraps Steps 7 Detail a Steps 9 Front WheelchairT T E R I E S BatteriesDual U1 or Dual Group 22 Battery Boxes Connecting Battery CablesBattery Cable Direct Mount MethodBattery Orange Battery Terminal Cap Positive + Battery Terminal/Post+ Battery Post Tie Wrap Group 22 NF Black BatteryTerminal BatteryCapBattery Clamp Battery Cable Battery Clamp Method Figures 4, 5Installing Battery Clamp Covers Exploded RED Battery Clamp Cover Positive + BatteryT E R I E S A I R S Assembling Ranger II FWDIntegrated Sling Seats Figure Unfolding the WheelchairUnfolding/Folding Captains Seat Figure FWD WheelchairsUnfolding Push Brackets CrossbracesDescription and Use of Battery Chargers When to Charge Batteries FigureCharging Batteries Figure MCC-MKIV X, a or A+ JoystickCleaning Battery Terminals Recommended Battery TypesReplacing Batteries Required ItemsR2BASIC and R2STANDARD Figure INSTALLING/REMOVING Battery BoxesDetaila R2JR FigureUnfolding Battery Tray for Use Figure Battery TrayFolding Battery Tray for Transport Figure C H a I R S Removing/Installing Battery Tray for R2BASIC Changing Width of Battery Tray FigureInstalling Figure Removing/Installing Battery Tray R2JR. FigureFor Model R2JR Figure Replacing Left Battery Tray Hanger BracketHanger Bracket for Model R2JR For Models R2BASIC and R2STANDARD FigureE E L C H a I R S Replacing Wiring Harness FigureController Locknut Rear Locknut Loosen Screw But Do Not RemovePhono Jack Nut Side Shroud Phillips Screws Wiring Harness Tie WrapsSpacers Charger Cable Mounting BracketInch Wide Models Figure Replacing Wiring Harness 14-INCH Wide Models Wire Connector Support Slot Phillips ScrewsUsers Weight 200 LBS and Under Motor Mounting Positions Users Weight 201 to 250 LBS Motor Mounting PositionsRepositioning Motors Figure R2 Basic and R2JRSteps 6 Steps 2, 4, 10, 11Motor Gearbox Front Motor Mounting Position Middle Motor Rear MotorTip Steps 2, 6 Rotate battery tray hanger bracket upPin Steps 3 Clutch Handle StepFor R2JR only Replacing MOTOR/GEARBOX R2STANDARD FigureSteps 2 Battery Motor ConnectorsDust Cover Not Shown 13,14,15Seat Rails Seat Guides Assembling Ranger II MWDUnfolding/Folding Integrated Sling Seats Figure Unfolding/Folding Captains Seats Figure MWD WheelchairsIndicator BDI Battery DischargeShutoff Procedure Mkiv X, a or A+ Joystick MKIV- RII JoystickFrom Battery Charger Connector at Battery Charger Connector on Side of WheelchairBattery Charger Three Pronged Plug Front View Charger Port Joystick Battery BoxesTo remove the removable footboard, refer to Remov INSTALLING/REMOVING Battery Boxes FigureClean the new battery terminals Leads Battery Tray FigureRetaining Front Battery Box Strap Rear Strap Clip Hanger Bracket Mounting Slots Battery TrayBattery Tray Pins Hex Bolts Wiring Procedure MWD WheelchairsE L C H a I R S Cable Mounting Bracket may Vary depending on wheelStabilizer Identification Figure Stabilizer Adjustment Nut Measure This HeightType a Type B Type C SpringTerclockwise Adjusting Stabilizer for User PreferenceHex Bolt Stabilizer Plates Cylinder Hex Bolt Bottom of Stabilizer CylinderStabilizer Locknut Lower Spring Replacing Stabilizer CylindersWheelchair Frame Jam Nut Locknuts TOP Hex Bolt Stabilizer PlatesType C Stabilizer Assemblies Replacing Stabilizer WheelHex Bolt Spacers Stabilizer Wheel Replacing Stabilizer Cylinder Springs FigureCOUNTER-CLOCKWISE 16-20x LocknutReplacing Clutch Handles R2BASIC and R2250 Series Figure Repositioning MotorsWheelchair Frame Short Socket Tie Wrap Steps Battery Tray Mounting Bracket Motor GearboxPin Pin StepReplacing MOTOR/GEARBOX R2STANDARD Figure Dust Cover Motor/Gearbox Battery Motor Connectors Steps 4 Steps 5, 6 LocknutPage R R a N T Y WarrantyChedworth Way