Invacare Ranger IIJR Repositioning Mkiv Joystick, REMOVING/INSTALLING Mkiv Controller

Page 24

PROCEDURE 7

ELECTRONICS

E L E C T R O N I C S

This Procedure Includes the Following:

Repositioning MKIV Joystick

Removing/Installing MKIV Controller

WARNING

After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - other- wise injury or damage may result.

REPOSITIONING MKIV JOYSTICK

Captain’s Seats (FIGURE 1)

1.Turn the lever on the adjustment lock to release the adjustment lock from joystick mounting tube.

2.Remove the joystick from the wheelchair.

3.Remove the three (3) hex bolts, spacers and locknuts that secure joystick mounting bracket to armrest plate.

4.Remove the phillips screw that secures the front of the armrest pad to the armrest plate.

11.Position the armrest pad on the armrest plate.

12.Line up the mounting holes in the armrest insert, arm- rest plate and armrest pad.

13.Reinstall rear phillips screw through the armrest insert, armrest plate and armrest pad and tighten securely.

14.Reinstall the front phillips screw into the armrest plate and armrest pad and tighten securely.

15.Repeat STEPS 11-14 for opposite side of wheelchair.

16.Install Loctite 242 onto the three (3) hex bolts.

17.Install the three (3) hex bolts, spacers and locknuts that secure joystick mounting bracket to armrest plate.

18.Slide the joystick mounting tube through the joystick mounting bracket to the desired position.

19.Secure adjustment lock to joystick mounting tube by turning lever on adjustment lock.

REMOVING/INSTALLING MKIV CONTROLLER

5.Remove the phillips screw that secures the rear of the armrest pad and armrest insert to the armrest plate.

6.Remove the armrest pad from the armrest plate.

7.Remove the lug bolt, washers and locknut that secure the existing armrest plate to the seat frame assembly.

8.Repeat STEPS 4-7 for opposite side of wheelchair.

9.Position armrest plate with joystick mounting holes on desired side of seat frame assembly and secure with lug bolt, washers and locknut. Refer to FIGURE 1.

10.Position armrest plate without joystick mounting holes on opposite side of seat frame assembly and secure with lug bolt, washers and locknut. Refer to FIGURE 1.

Armrest Plate

Armrest Pad Lug Bolt

Armrest Insert

(STEPS 7, 9)

 

Phillips Screw

Locknuts

(STEPS 5, 13)

(STEPS 3, 17)

Locknuts

 

(STEPS 7, 9)

 

Washers

(STEPS 7, 9)

Hex Bolts

(STEPS 3, 16)

 

Phillips Screw

Adjustment Lock

(STEPS 4, 14)

Spacers

Washers (STEPS 7, 9)

(STEPS 3, 17)

Seat Frame Assembly

 

FIGURE 1 - REPOSITIONING MKIV JOYSTICK

- CAPTAIN’S SEATS

WARNING

Replacement controller MUST be same part number as factory installed controller - Otherwise, injury or damage may result.

16, 18, or 20-inch Wide Models (FIGURE 2)

REMOVING.

1.If necessary, remove the rear shroud and rear compart- ment (if equipped). Refer to REMOVING/INSTALLING SHROUDS in PROCEDURE 10 of this manual.

2.Remove the battery boxes. Refer to REMOVING/ INSTALLING THE BATTERY BOXES for one (1) of the following:

FWD WHEELCHAIRS - in PROCEDURE 13

of this manual.

MWD WHEELCHAIRS - in PROCEDURE 14

of this manual.

3.Disconnect the following connections:

A.The right hand motor and controller connection.

B.The left hand motor and controller connection.

C.Battery wiring harness and controller connection.

4.Remove the two (2) locknuts that secure the existing MKIV controller and washer(s) to the wheelchair.

5.Remove existing MKIV controller from the wheelchair.

INSTALLING.

1.Install washer(s) onto rear mounting stud.

2.Install new/existing MKIV controller onto wheelchair frame.

24

Image 24
Contents MWD/FWD R N I N G E C I a L T E SWheelchair TIE-DOWN Restraints and Seat Positioning Straps Table of Contents Specification S SpecificationsHigh Back not available on model R2250 Series Specifications LowandHighBackTypeshaveanInfiniteadjustmentProcedure 1 of this manual Are approximateInches 16 to 20-inches In 1-inch incrementsGeneral Guidelines Procedure Controller Settings for R2JRRepair or Service Information Operating InformationProcedure General Guidelines Wiring Harness for Battery Box LidGeneral Guidelinesprocedure Back ViewBack View Motor Assembly Battery Wiring HarnessFor Battery Side FrameBattery Warning Label Location Not remove this label 1095559Using Hydrometer to Check Battery Cells Lead Acid Figure Procedure TroubleshootingBattery Charger Connector Digital Voltmeter Field Load Test FigureMotor Testing Figure Troubleshooting ProcedureNumber of Floating Balls Pin Motor Connector Ohmmeter CapMotorAdjusting FLIP-UP Removable Footboard Front Riggings ProcedureO N T I N G S Angle FigureAdjusting the Removable Footboard Procedure Front RiggingsAdjusting Footboard Angle Figure Depth FigureBattery Tray Reinstall the caplug capsFront Hex ScrewFootboard Pivot Caplug Assemblies Washer Perform one 1 of the followingProcedure Arms Replacing Armrest Pads FigureReplacing Armrest Plate Figure M SSEAT/BACK Procedure Replacing Seat Positioning StrapReplacing Back Upholstery Figure A T C KAssembly Washers Hex Screws Apply Loctite Replacing Captains Seat FigureAdjusting Seat Depth Figure Adjusting Back Height FigureSeat Frame Procedure A T M EChanging Back Angle Figure Replacing Back Canes FigureDetail B Top Half of Back CanesA T Bottom Half of Back CanesHole WheelchairREMOVING/INSTALLING Mkiv Controller Procedure ElectronicsRepositioning Mkiv Joystick E C T R O N I C SElectronics Procedure Mounting Stud on Wheelchair FrameController Washer Inch Wide Models FigureWire Connector Support Tie-Wrap Battery Wiring HarnessMounting Stud on Wheelchair Frame Washer Controller LocknutsLimit Switch Phono Plug Limit SwitchLimit Switch BodyProcedure Limit Switch Recline Angle 4 inchesActuator 5o Seat Angle REMOVING/INSTALLING Drive Wheels Wheels ProcedureReplacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERS Inch Drive Wheel FigureREMOVING/INSTALLING Drive Wheel HUB Figure Procedure WheelsInstalling RemovingKeystock LockingReplacing Casters Figure Replacing Forks FigureForkLocknut Hex Screw Washer WasherCaster Dust Cover LocknutWeight Shift Basic Tilt Models Pro- ceed to Step Installing Side ShroudsR O U D S Position the side shroud on the wheelchair frameProcedure Shrouds Weight Shift Tilt Models Proceed to StepWheelchairs not Equipped with Weight Shift Basic Tilt O U D SShrouds Procedure R O U Detail aAdjusting Seat Width Integrated Sling Seats Figure CrossbracesO S S B R a C E S FWD WheelchairsProcedure Crossbraces O SR a C E S Pivot Link Locknut Steps 4Replacing Crossbraces Captains Seats Figure Dust Cover Steps 6 Steps 8Tie Wraps Steps 7 Detail a Steps 9 Front WheelchairBatteries T T E R I E SConnecting Battery Cables Dual U1 or Dual Group 22 Battery BoxesBattery Cable Direct Mount MethodPositive + Battery Terminal/Post Battery Orange Battery Terminal Cap+ Battery Post Tie Wrap Group 22 NF Black BatteryTerminal BatteryCapBattery Clamp Method Figures 4, 5 Installing Battery Clamp CoversBattery Clamp Battery Cable RED Battery Clamp Cover Positive + Battery T E R I E SExploded Assembling Ranger II FWD A I R SIntegrated Sling Seats Figure Unfolding the WheelchairFWD Wheelchairs Unfolding/Folding Captains Seat FigureUnfolding Push Brackets CrossbracesWhen to Charge Batteries Figure Description and Use of Battery ChargersCharging Batteries Figure MCC-MKIV X, a or A+ JoystickRecommended Battery Types Cleaning Battery TerminalsReplacing Batteries Required ItemsINSTALLING/REMOVING Battery Boxes R2BASIC and R2STANDARD FigureDetaila R2JR FigureBattery Tray Folding Battery Tray for Transport FigureUnfolding Battery Tray for Use Figure C H a I R S Changing Width of Battery Tray Figure Removing/Installing Battery Tray for R2BASICInstalling Figure Removing/Installing Battery Tray R2JR. FigureReplacing Left Battery Tray Hanger Bracket For Model R2JR FigureHanger Bracket for Model R2JR For Models R2BASIC and R2STANDARD FigureReplacing Wiring Harness Figure E E L C H a I R SController Locknut Rear Locknut Loosen Screw But Do Not RemoveWiring Harness Tie Wraps Phono Jack Nut Side Shroud Phillips ScrewsSpacers Charger Cable Mounting BracketInch Wide Models Figure Wire Connector Support Slot Phillips Screws Replacing Wiring Harness 14-INCH Wide ModelsUsers Weight 201 to 250 LBS Motor Mounting Positions Users Weight 200 LBS and Under Motor Mounting PositionsRepositioning Motors Figure R2 Basic and R2JRSteps 2, 4, 10, 11 Steps 6Motor Gearbox Front Motor Mounting Position Middle Motor Rear MotorRotate battery tray hanger bracket up Tip Steps 2, 6Pin Steps 3 Clutch Handle StepReplacing MOTOR/GEARBOX R2STANDARD Figure For R2JR onlyBattery Motor Connectors Steps 2Dust Cover Not Shown 13,14,15Assembling Ranger II MWD Unfolding/Folding Integrated Sling Seats FigureSeat Rails Seat Guides MWD Wheelchairs Unfolding/Folding Captains Seats FigureBattery Discharge Indicator BDIShutoff Procedure Mkiv X, a or A+ Joystick MKIV- RII JoystickBattery Charger Connector on Side of Wheelchair From Battery Charger Connector atBattery Charger Three Pronged Plug Front View Charger Port Joystick Battery BoxesINSTALLING/REMOVING Battery Boxes Figure Clean the new battery terminalsTo remove the removable footboard, refer to Remov Battery Tray Figure Retaining Front Battery Box Strap Rear Strap ClipLeads Slots Battery Tray Hanger Bracket MountingBattery Tray Pins Hex Bolts Procedure MWD Wheelchairs WiringE L C H a I R S Cable Mounting Bracket may Vary depending on wheelStabilizer Adjustment Nut Measure This Height Stabilizer Identification FigureType a Type B Type C SpringAdjusting Stabilizer for User Preference TerclockwiseHex Bolt Stabilizer Plates Cylinder Hex Bolt Bottom of Stabilizer CylinderReplacing Stabilizer Cylinders Stabilizer Locknut Lower SpringWheelchair Frame Jam Nut Locknuts TOP Hex Bolt Stabilizer PlatesReplacing Stabilizer Wheel Type C Stabilizer AssembliesReplacing Stabilizer Cylinder Springs Figure Hex Bolt Spacers Stabilizer WheelCOUNTER-CLOCKWISE 16-20x LocknutRepositioning Motors Replacing Clutch Handles R2BASIC and R2250 Series FigureTie Wrap Steps Battery Tray Mounting Bracket Motor Gearbox Wheelchair Frame Short SocketPin Pin StepReplacing MOTOR/GEARBOX R2STANDARD Figure Battery Motor Connectors Steps 4 Steps 5, 6 Locknut Dust Cover Motor/GearboxPage Warranty R R a N T YChedworth Way