Invacare Ranger IISTANDARD, Ranger IIJR Tip Steps 2, 6, Pin Steps 3, Clutch Handle Step, For R2JR

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FWD WHEELCHAIRS

PROCEDURE 13

11.Repeat STEPS 2-10 for the opposite side of the wheelchair, if necessary.

12.Reinstall the battery boxes. Refer to INSTALLING/ REMOVING BATTERY BOXES in this procedure of the manual.

Clutch Handle

Tip (STEPS 2, 6, 8)

 

(STEPS 4, 7)

Outside of

 

Wheelchair

Motor/

 

 

Gearbox

 

 

DETAIL "A"

Pin (STEPS 3, 10)

Motor/Gearbox

Clutch Handle (STEP 9)

Detent Ball

 

FIGURE 21 - REPLACING CLUTCH HANDLES -

RANGER II FWD BASIC

5.Perform one (1) of the following:

A.WHEELCHAIR EQUIPPED WITH FLIP-UP RE- MOVABLE FOOTBOARD - Remove the hex screws and spacers that secure the battery tray hanger bracket and footboard mounting bracket to the wheelchair frame.

B.WHEELCHAIR NOT EQUIPPED WITH FLIP-UP REMOVABLE FOOTBOARD - Remove the front hex screw that secures the battery tray hanger bracket to the wheelchair frame.

5.Rotate battery tray hanger bracket up.

6.Left side of wheelchair only - Remove the front dust cover from the end of the crossbrace.

NOTE: Left is determined by sitting in the wheelchair.

7.Remove the pin that secures the clutch handle to the existing motor/gearbox.

8.Disconnect clutch handle from existing motor/gear- box.

9.Notemountingpositionofmotor/gearboxonthewheel- chair frame for installation of the new motor/gearbox.

10.Remove the six (6) socket screws that secure the ex- isting motor/gearbox to the wheelchair frame.

11.Position the new motor/gearbox on the wheelchair frame at the position noted in STEP 9 as shown in FIGURE 22.

F

W

D

W

H

E

E

L

C H A I R S

REPLACING MOTOR/GEARBOX - R2BASIC AND R2JR (FIGURE 22)

1.Remove the battery boxes. Refer to INSTALLING/ REMOVING BATTERY BOXES in this procedure of the manual.

2.Perform one (1) of the following:

A.For R2BASIC - Proceed to STEP 3

B.FOR R2JR

Cut the tie wrap that secures the following con- nections to the wire connector support:

l The right hand motor and controller con- nection.

l The left hand motor and controller con- nection.

l Battery wiring harness (BLUE)and control- ler connector (BLUE).

3.Disconnect the right and left motor connector from the controller.

4.Remove the drive wheels from the wheelchair. Re- fer to REMOVING/INSTALLING DRIVE WHEELS in PROCEDURE 9 of this manual.

CAUTION

The longer socket screws must be positioned in the mounting holes on the OUTSIDE of the wheel- chair frame and the short socket screws must be in the mounting holes on the INSIDE of the wheel- chair frame. Otherwise damage to the gearbox may result.

12.Use Loctite 242 and tighten the motor/gearbox to the wheelchair frame securely with the six (6) socket screws. Torque to 60-inch pounds.

13.Connect the clutch handle to the new motor/gearbox and line up the mounting holes.

14.Insert the pin through clutch handle and new motor/ gearbox as shown in DETAIL "B" in FIGURE 22.

NOTE: Make sure the detent ball on the pin is fully visible.

15.Repeat STEPS 6-13 for the opposite side of the wheel- chair, if necessary.

16.Reinstall the drive wheels onto the wheelchair. Refer to REMOVING/INSTALLING DRIVE WHEELS in PROCEDURE 9 of this manual.

17.Left side of wheelchair only - Reinstall the front dust cover onto the end of the crossbrace.

18.Line up the mounting hole in the battery tray hanger bracket with the mounting hole in the wheelchair frame.

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Contents MWD/FWD E C I a L T E S R N I N GWheelchair TIE-DOWN Restraints and Seat Positioning Straps Table of Contents Specifications Specification SHigh Back not available on model R2250 Series LowandHighBackTypeshaveanInfiniteadjustment SpecificationsAre approximate Procedure 1 of this manualInches 16 to 20-inches In 1-inch incrementsController Settings for R2JR General Guidelines ProcedureRepair or Service Information Operating InformationWiring Harness for Battery Box Lid Procedure General GuidelinesBack View General GuidelinesprocedureWiring Harness Back View Motor Assembly BatteryFor Battery Side FrameNot remove this label 1095559 Battery Warning Label LocationProcedure Troubleshooting Using Hydrometer to Check Battery Cells Lead Acid FigureBattery Charger Connector Digital Voltmeter Field Load Test FigureTroubleshooting Procedure Motor Testing FigureNumber of Floating Balls CapMotor Pin Motor Connector OhmmeterFront Riggings Procedure Adjusting FLIP-UP Removable FootboardO N T I N G S Angle FigureProcedure Front Riggings Adjusting the Removable FootboardAdjusting Footboard Angle Figure Depth FigureReinstall the caplug caps Battery TrayFront Hex ScrewFootboard Pivot Caplug Assemblies Washer Perform one 1 of the followingReplacing Armrest Pads Figure Procedure ArmsReplacing Armrest Plate Figure M SReplacing Seat Positioning Strap SEAT/BACK ProcedureReplacing Back Upholstery Figure A T C KReplacing Captains Seat Figure Assembly Washers Hex Screws Apply LoctiteAdjusting Back Height Figure Adjusting Seat Depth FigureSeat Frame Procedure A T M EReplacing Back Canes Figure Changing Back Angle FigureDetail B Top Half of Back CanesBottom Half of Back Canes A THole WheelchairProcedure Electronics REMOVING/INSTALLING Mkiv ControllerRepositioning Mkiv Joystick E C T R O N I C SMounting Stud on Wheelchair Frame Electronics ProcedureController Washer Inch Wide Models FigureTie-Wrap Battery Wiring Harness Wire Connector SupportMounting Stud on Wheelchair Frame Washer Controller LocknutsLimit Switch Limit Switch Phono PlugLimit Switch BodyRecline Angle 4 inches Procedure Limit SwitchActuator 5o Seat Angle Wheels Procedure REMOVING/INSTALLING Drive WheelsReplacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERS Inch Drive Wheel FigureProcedure Wheels REMOVING/INSTALLING Drive Wheel HUB FigureInstalling RemovingLocking KeystockReplacing Forks Figure Replacing Casters FigureForkLocknut Hex Screw Washer WasherCaster Dust Cover LocknutInstalling Side Shrouds Weight Shift Basic Tilt Models Pro- ceed to StepR O U D S Position the side shroud on the wheelchair frameWeight Shift Tilt Models Proceed to Step Procedure ShroudsWheelchairs not Equipped with Weight Shift Basic Tilt O U D SShrouds Procedure Detail a R O UCrossbraces Adjusting Seat Width Integrated Sling Seats FigureO S S B R a C E S FWD WheelchairsO S Procedure CrossbracesR a C E S Pivot Link Locknut Steps 4Replacing Crossbraces Captains Seats Figure Steps 8 Dust Cover Steps 6Tie Wraps Steps 7 Detail a Steps 9 Front WheelchairT T E R I E S BatteriesDual U1 or Dual Group 22 Battery Boxes Connecting Battery CablesBattery Cable Direct Mount MethodBattery Orange Battery Terminal Cap Positive + Battery Terminal/Post+ Battery Post Tie Wrap Group 22 NF Black BatteryTerminal BatteryCapInstalling Battery Clamp Covers Battery Clamp Method Figures 4, 5Battery Clamp Battery Cable T E R I E S RED Battery Clamp Cover Positive + BatteryExploded A I R S Assembling Ranger II FWDIntegrated Sling Seats Figure Unfolding the WheelchairUnfolding/Folding Captains Seat Figure FWD WheelchairsUnfolding Push Brackets CrossbracesDescription and Use of Battery Chargers When to Charge Batteries FigureCharging Batteries Figure MCC-MKIV X, a or A+ JoystickCleaning Battery Terminals Recommended Battery TypesReplacing Batteries Required ItemsR2BASIC and R2STANDARD Figure INSTALLING/REMOVING Battery BoxesDetaila R2JR FigureFolding Battery Tray for Transport Figure Battery TrayUnfolding Battery Tray for Use Figure C H a I R S Removing/Installing Battery Tray for R2BASIC Changing Width of Battery Tray FigureInstalling Figure Removing/Installing Battery Tray R2JR. FigureFor Model R2JR Figure Replacing Left Battery Tray Hanger BracketHanger Bracket for Model R2JR For Models R2BASIC and R2STANDARD FigureE E L C H a I R S Replacing Wiring Harness FigureController Locknut Rear Locknut Loosen Screw But Do Not RemovePhono Jack Nut Side Shroud Phillips Screws Wiring Harness Tie WrapsSpacers Charger Cable Mounting BracketInch Wide Models Figure Replacing Wiring Harness 14-INCH Wide Models Wire Connector Support Slot Phillips ScrewsUsers Weight 200 LBS and Under Motor Mounting Positions Users Weight 201 to 250 LBS Motor Mounting PositionsRepositioning Motors Figure R2 Basic and R2JRSteps 6 Steps 2, 4, 10, 11Motor Gearbox Front Motor Mounting Position Middle Motor Rear MotorTip Steps 2, 6 Rotate battery tray hanger bracket upPin Steps 3 Clutch Handle StepFor R2JR only Replacing MOTOR/GEARBOX R2STANDARD FigureSteps 2 Battery Motor ConnectorsDust Cover Not Shown 13,14,15Unfolding/Folding Integrated Sling Seats Figure Assembling Ranger II MWDSeat Rails Seat Guides Unfolding/Folding Captains Seats Figure MWD WheelchairsIndicator BDI Battery DischargeShutoff Procedure Mkiv X, a or A+ Joystick MKIV- RII JoystickFrom Battery Charger Connector at Battery Charger Connector on Side of WheelchairBattery Charger Three Pronged Plug Front View Charger Port Joystick Battery BoxesClean the new battery terminals INSTALLING/REMOVING Battery Boxes FigureTo remove the removable footboard, refer to Remov Retaining Front Battery Box Strap Rear Strap Clip Battery Tray FigureLeads Hanger Bracket Mounting Slots Battery TrayBattery Tray Pins Hex Bolts Wiring Procedure MWD WheelchairsE L C H a I R S Cable Mounting Bracket may Vary depending on wheelStabilizer Identification Figure Stabilizer Adjustment Nut Measure This HeightType a Type B Type C SpringTerclockwise Adjusting Stabilizer for User PreferenceHex Bolt Stabilizer Plates Cylinder Hex Bolt Bottom of Stabilizer CylinderStabilizer Locknut Lower Spring Replacing Stabilizer CylindersWheelchair Frame Jam Nut Locknuts TOP Hex Bolt Stabilizer PlatesType C Stabilizer Assemblies Replacing Stabilizer WheelHex Bolt Spacers Stabilizer Wheel Replacing Stabilizer Cylinder Springs FigureCOUNTER-CLOCKWISE 16-20x LocknutReplacing Clutch Handles R2BASIC and R2250 Series Figure Repositioning MotorsWheelchair Frame Short Socket Tie Wrap Steps Battery Tray Mounting Bracket Motor GearboxPin Pin StepReplacing MOTOR/GEARBOX R2STANDARD Figure Dust Cover Motor/Gearbox Battery Motor Connectors Steps 4 Steps 5, 6 LocknutPage R R a N T Y WarrantyChedworth Way