Greenheck Fan Part #470655 manual Start-UpDirect Gas continued, Regulators and Modulating Valves

Page 13
Start-Up Direct Gas continued

Start-Up Direct Gas continued

important

Setting the maximum firing rate during mild weather conditions may cause the high limit to trip out during extreme conditions requiring manual resetting.

note

The minimum setting for the maximum firing rate may be higher than required. This is acceptable, the burner will still modulate as needed.

note

Gas trains are equipped with either a separate regulator and modulating valve or with a combined modulating regulator.

note

Clockwise rotation increases the temperature rise, counterclockwise rotation decreases the temperature rise.

Regulators and Modulating Valves

Remove cap to access

 

Remove one wire to

maximum firing rate

 

send the unit to the

 

adjustment

 

minimum firing rate

Minimum firing rate adjustment

Separate Regulator and Modulating Valves

Minimum firing

 

Maximum firing

 

rate adjustment

 

rate adjustment

7. Set the Minimum Firing Rate

Disconnect and isolate one of the wires running to the modulating valve to send the unit to its minimum firing rate. Set the minimum firing rate by adjusting the needle valve as shown in the diagrams on this page.

After setting the minimum firing rate, shut off the pilot to ensure that the flame safeguard can still read the main flame signal. Reconnect the wire to the modulating valve and open the pilot shut-off valve.

important

The proper setting for the minimum firing rate results in a small ribbon of continuous flame across the entire burner.

important

Do not allow the disconnected wire to come in contact with a potential ground. Damage to the amplifier or transformer could result.

note

On units with a 42 inch or greater burner, the flame safe guard will automatically shut off the pilot

10 seconds after the burner has been ignited.

note

Gas trains are equipped with either separate regulators and modulating valves or with a combined modulating regulator.

note

Adjusting the maximum and minimum fire requires the inlet air sensor to be set higher than the outdoor air temperature in order to start the burner. Once high and low fire have been set, the inlet air sensor should be set to the desired temperature.

8. Set Daytime Temperature

Set the daytime temperature setting to the desired daytime space temperature, the daytime temperature setting is located inside the TSCP Space Heat remote panel which should be mounted in the space.

Transformer

Side

Top

View

View

 

Remove one wire to send the unit to the minimum firing rate

Combined Modulating Regulator

7-Day Timer

 

Terminal

(optional)

 

Strip

 

 

 

 

 

 

Night

 

Day

Temperature

 

 

Temperature

Setting

 

 

Setting

(optional)

 

 

 

 

 

 

 

 

 

TSCP Space Heat Remote Panel Controls

®

DGX Industrial Space Heating 13

Image 13
Contents 2.Do not touch electrical switches General Safety InformationIf you smell gas 1.Open windows 3.Extinguish any open flameReceiving Inspection and Maintenance during StorageUnpacking HandlingClearance to Combustibles / Service Clearances Table of ContentsInstallation Troubleshooting1. Install Hangers Installation of Indoor Unit2. Install Unit 3. Seal Wall Opening1.Install Curb and/or Equipment Supports Installation of Arrangement DB / HZ2. Install Ductwork 4. Install Unit1. Install Diffuser Installation of Diffuser and Remote Panel TSCP2. Install TSCP Airflow1.Determine the Size of the Main Power Lines Installation of Electrical Wiring3.Connect the Main Power 4. Wire the Optional Convenience Outlet2.Install Additional Regulator if Required Installation of Gas Piping1.Determine the Supply Gas Requirements 3. Connect the Supply Gas Line4. Pipe the Optional Vent Line Start-Up- Blower5. Test the System for Leaks Pre Start-UpCheck2.Check the Blower Rotation 5.Air Volume Measurement and Check3. Check for Vibration 4. Motor CheckStart-UpDirect Gas • 100% Outside Air Start-UpDirect Gas1. Check the Supply Gas Pressure 4a. Set the Burner Air Pressure Differential4b. Set the Burner Air Pressure Differential Start-UpDirect Gas 50/50 Recirculation5. Set the Low Fire Time Delay 6. Set the Maximum Firing RateRegulators and Modulating Valves Start-UpDirect Gas continued7. Set the Minimum Firing Rate 8. Set Daytime Temperature9. Set Nighttime Temperature 11.Flame Signal Check10.Program the 7 Day Time Clock Flame Signal Check1.Switch S2 in Summer Mode Without 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG Sequence1.Switch S2 in Summer Mode Operation - Electrical Sequence With 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceBlower Does Not Operate TroubleshootingTurn Supply Switch S2 On ResetTroubleshooting Motor OverampsReference Blower Start-Up- Step #5 Reference Blower Start-Up- Step #2Too Much Airflow Insufficient AirflowTroubleshooting Reference Filters in the Maintenance sectionTroubleshooting Excessive Noise or VibrationReference Bearings in the Maintenance section Troubleshooting Heater Does Not OperateTurn Heat Switch S4 On Wire Heat Switch S4Uncross wires and reconnect TroubleshootingIf problems remain, consult the factory Heater Does Not OperateAdjust drives as needed TroubleshootingHeater Does Not Operate Reference Direct Gas Start-Up- Step #11Snow Accumulation Maintenance - RoutineMotors WheelsFilters BearingsHigh Limit Maintenance - FallBurner Gas TrainTypical Gas Train Layout 400 – 800 MBH ReferenceDGX Industrial Space Heating Typical Control Center Layout Dirty Filter SwitchReference 28 DGX Industrial Space HeatingTypical setting 5 minutes 45ºF Start-UpChecklistTypical setting varies ReferenceMaintenance Log Maintenance Log Copyright 2012 Greenheck Fan Corporation Warranty