Greenheck Fan Part #470655 manual Start-Up- Blower, Pipe the Optional Vent Line, Pre Start-UpCheck

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4. Pipe the Optional Vent Line
Voltage, Hertz, Phase

4. Pipe the Optional Vent Line

If an optional vent line is located between the safety shutoff valves it must be piped to the outdoors.

warning

Reference the National Fuel Gas Code for additional vent line requirements.

 

Vent Line Solenoid

 

to outdoors

 

LineVent

to burner

from supply

5. Test the System for Leaks Safety Shut-Off Valves Start-Up - Blower

Optional Vent Line

5. Test the System for Leaks

Check both the supply lines and the factory piping for leaks. Apply a soap and water solution to all piping and watch for bubbling which indicates a leak.

warning

NEVER test for a gas leak with an open flame.

Note

The factory piping has been checked for leaks, but should be rechecked due to shipping and installation.

Start-Up - Blower

Refer to the Start-Up Checklist in the Reference section before proceeding further!

Pre Start-Up Check

Rotate the fan wheel by hand and make sure no parts are rubbing. Check the V-belt drive for proper alignment and tension (a guide for proper belt tension and alignment

is provided in the Maintenance, V-Belt Drives section). Check fasteners, set screws and locking collars on the fan, bearings, drive, motor base, and accessories for tightness.

warning

Disconnect and lock-out all power and gas before performing any maintenance or service to the unit. Failure to due so could result in serious injury or death and damage to equipment.

SPECIAL TOOLS REQUIRED

Voltage Meter (with wire probes)

Amperage Meter

Micro Amp Meter

Tachometer

Thermometer

Incline manometer or equivalent

Warning

Check the housing, blower, and ductwork for any foreign objects before running the blower.

1. Check the Voltage

Before starting the unit, compare the supplied voltage, hertz, and phase with the unit and motor’s nameplate information.

VOLTS

 

HZ

 

PH

SUP HP

MCA

 

MOP

Unit’s Total MCAPre Start-Up Check

Electrical Nameplate

®

DGX Industrial Space Heating 9

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Contents 2.Do not touch electrical switches General Safety InformationIf you smell gas 1.Open windows 3.Extinguish any open flameReceiving Inspection and Maintenance during StorageUnpacking HandlingClearance to Combustibles / Service Clearances Table of ContentsInstallation Troubleshooting1. Install Hangers Installation of Indoor Unit2. Install Unit 3. Seal Wall Opening1.Install Curb and/or Equipment Supports Installation of Arrangement DB / HZ2. Install Ductwork 4. Install Unit1. Install Diffuser Installation of Diffuser and Remote Panel TSCP2. Install TSCP Airflow1.Determine the Size of the Main Power Lines Installation of Electrical Wiring3.Connect the Main Power 4. Wire the Optional Convenience Outlet2.Install Additional Regulator if Required Installation of Gas Piping1.Determine the Supply Gas Requirements 3. Connect the Supply Gas Line4. Pipe the Optional Vent Line Start-Up- Blower5. Test the System for Leaks Pre Start-UpCheck2.Check the Blower Rotation 5.Air Volume Measurement and Check3. Check for Vibration 4. Motor CheckStart-UpDirect Gas • 100% Outside Air Start-UpDirect Gas1. Check the Supply Gas Pressure 4a. Set the Burner Air Pressure Differential4b. Set the Burner Air Pressure Differential Start-UpDirect Gas 50/50 Recirculation5. Set the Low Fire Time Delay 6. Set the Maximum Firing RateRegulators and Modulating Valves Start-UpDirect Gas continued7. Set the Minimum Firing Rate 8. Set Daytime Temperature9. Set Nighttime Temperature 11.Flame Signal Check10.Program the 7 Day Time Clock Flame Signal Check1.Switch S2 in Summer Mode Without 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG Sequence1.Switch S2 in Summer Mode Operation - Electrical Sequence With 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceBlower Does Not Operate TroubleshootingTurn Supply Switch S2 On ResetTroubleshooting Motor OverampsReference Blower Start-Up- Step #5 Reference Blower Start-Up- Step #2Too Much Airflow Insufficient AirflowTroubleshooting Reference Filters in the Maintenance sectionExcessive Noise or Vibration TroubleshootingReference Bearings in the Maintenance section Troubleshooting Heater Does Not OperateTurn Heat Switch S4 On Wire Heat Switch S4Uncross wires and reconnect TroubleshootingIf problems remain, consult the factory Heater Does Not OperateAdjust drives as needed TroubleshootingHeater Does Not Operate Reference Direct Gas Start-Up- Step #11Snow Accumulation Maintenance - RoutineMotors WheelsFilters BearingsHigh Limit Maintenance - FallBurner Gas TrainReference Typical Gas Train Layout 400 – 800 MBHDGX Industrial Space Heating Typical Control Center Layout Dirty Filter SwitchReference 28 DGX Industrial Space HeatingTypical setting 5 minutes 45ºF Start-UpChecklistTypical setting varies ReferenceMaintenance Log Maintenance Log Copyright 2012 Greenheck Fan Corporation Warranty