Greenheck Fan Part #470655 manual Heater Does Not Operate, Troubleshooting, Turn Heat Switch S4 On

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Heater Does Not Operate

Troubleshooting

Heater Does Not Operate

Does not attempt to light (No visible spark)

24 VAC between

No

 

terminals W1 and X?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

115 VAC between

No

 

terminals 102 and 101?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

115 VAC between

No

 

terminals 103 and 101?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

115 VAC between

No

 

terminals 104 and 101?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

115 VAC between

No

 

terminals 106 and 101?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

Continuity between

No

 

terminals 107 and 108?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heat Switch (S4) Off

(Turn Heat Switch (S4) On)

Heat Switch Not Wired

(Wire Heat Switch (S4))

Primary Fuses Blown

(Replace Fuses)

Main Transformer (TR4) Defective

(Replace Transformer)

(Optional) Inlet Air Sensor (TS4) Holding

(Adjust TS4 setting. Reference Blower Start-Up – Step #6)

Heat Relay (RH) Defective

(Replace Heat Relay (RH))

The power light on the flame safeguard should

blink approximately every 5 seconds as it

performs a self-diagnostics check.

High Limit (HLC1) Tripped

(Reset/Replace High Limit (HLC1)) (Check on cause of control loss)

(Optional) High/Low Gas Pressure Switch(es)

(PS3 and PS4) Tripped

(Correct gas pressure and reset)

(Reference Direct Gas Start-Up – Steps #2 and #3)

Airflow Switch (PS2) Holding for Proper Airflow

(Correct airflow across burner)

(Reference Direct Gas Start-Up – Step #4a or 4b)

At this time the heater should attempt to light.

(The pilot light on the flame safeguard should illuminate).

®

DGX Industrial Space Heating 21

Image 21
Contents 2.Do not touch electrical switches General Safety InformationIf you smell gas 1.Open windows 3.Extinguish any open flameReceiving Inspection and Maintenance during StorageUnpacking HandlingClearance to Combustibles / Service Clearances Table of ContentsInstallation Troubleshooting1. Install Hangers Installation of Indoor Unit2. Install Unit 3. Seal Wall Opening1.Install Curb and/or Equipment Supports Installation of Arrangement DB / HZ2. Install Ductwork 4. Install Unit1. Install Diffuser Installation of Diffuser and Remote Panel TSCP2. Install TSCP Airflow1.Determine the Size of the Main Power Lines Installation of Electrical Wiring3.Connect the Main Power 4. Wire the Optional Convenience Outlet2.Install Additional Regulator if Required Installation of Gas Piping1.Determine the Supply Gas Requirements 3. Connect the Supply Gas Line4. Pipe the Optional Vent Line Start-Up- Blower5. Test the System for Leaks Pre Start-UpCheck2.Check the Blower Rotation 5.Air Volume Measurement and Check3. Check for Vibration 4. Motor CheckStart-UpDirect Gas • 100% Outside Air Start-UpDirect Gas1. Check the Supply Gas Pressure 4a. Set the Burner Air Pressure Differential4b. Set the Burner Air Pressure Differential Start-UpDirect Gas 50/50 Recirculation5. Set the Low Fire Time Delay 6. Set the Maximum Firing RateRegulators and Modulating Valves Start-UpDirect Gas continued7. Set the Minimum Firing Rate 8. Set Daytime Temperature9. Set Nighttime Temperature 11.Flame Signal Check10.Program the 7 Day Time Clock Flame Signal Check1.Switch S2 in Summer Mode Without 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG Sequence1.Switch S2 in Summer Mode Operation - Electrical Sequence With 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceBlower Does Not Operate TroubleshootingTurn Supply Switch S2 On ResetTroubleshooting Motor OverampsReference Blower Start-Up- Step #5 Reference Blower Start-Up- Step #2Too Much Airflow Insufficient AirflowTroubleshooting Reference Filters in the Maintenance sectionExcessive Noise or Vibration TroubleshootingReference Bearings in the Maintenance section Troubleshooting Heater Does Not OperateTurn Heat Switch S4 On Wire Heat Switch S4Uncross wires and reconnect TroubleshootingIf problems remain, consult the factory Heater Does Not OperateAdjust drives as needed TroubleshootingHeater Does Not Operate Reference Direct Gas Start-Up- Step #11Snow Accumulation Maintenance - RoutineMotors WheelsFilters BearingsHigh Limit Maintenance - FallBurner Gas TrainReference Typical Gas Train Layout 400 – 800 MBHDGX Industrial Space Heating Typical Control Center Layout Dirty Filter SwitchReference 28 DGX Industrial Space HeatingTypical setting 5 minutes 45ºF Start-UpChecklistTypical setting varies ReferenceMaintenance Log Maintenance Log Copyright 2012 Greenheck Fan Corporation Warranty