Greenheck Fan Part #470655 Installation of Gas Piping, Determine the Supply Gas Requirements

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Installation of Gas Piping
DESIGN ∆T
∆T NORMALE
“ W.C.
MIN BTU/HR
BTU/H MIN
MIN GAS PRESSURE
FOR MAX OUTPUT PRESSION DE GAZ MIN POUR PUISSANCE MAX
MAX GAS
PRESSURE PRESSION DE GAZ MAX
MAX BURNER PRESSURE DROP PERTE MAX DE PRESSION DANS LE BRULEUR
Minimum gas pressure
for maximum output

Installation of Gas Piping

important

All gas piping must be installed in accordance with the latest edition of the National Fuel Gas Code ANSI/Z223.1 and any local codes that may apply. In Canada, the equipment shall be installed in accordance with the Installation Code for Gas

1.Determine the Supply Gas Requirements

The unit’s direct gas nameplate states the requirements for the gas being supplied to the unit. The direct gas nameplate is located on the outside of the unit on the control center side.

Burning Appliances and Equipment (CGA B149) and Provincial Regulations for the class. Authorities having jurisdiction should be consulted before installations are made.

warning

All components of this or any other gas-fired heating unit must be leak tested prior to placing the unit into operation. A soap and water solution should be used to perform this test. NEVER test for gas leaks with an open flame.

warning

When leak testing pressures that are equal to 14 in. wg (3.5 kPa), first close the field-installed shutoff valve to isolate the unit from the gas supply line.

MAX BTU/HR

 

 

BTU/H MAX

 

 

 

 

 

 

 

 

 

 

NORMAL MANIFOLD

 

 

PRESSURE

 

“ W.C.

PRESSION DÕADMISSION

 

 

 

NORMALE

 

 

 

 

 

 

 

 

 

 

MIN GAS

 

 

PRESSURE

 

“ W.C.

PRESSION DE GAZ

 

 

 

 

 

 

 

 

 

 

 

MIN BURNER

 

 

PRESSURE DROP

 

“ W.C.

PERTE MIN DE PRESSION

 

 

 

DANS LE BRULEUR

 

 

 

 

 

 

 

 

 

 

TYPE OF GAS

 

 

NATURE DU GAZ

 

 

 

 

 

 

 

 

 

AGAINST

EQUIPPED FOR

 

 

 

 

SCFM

 

CONCU POUR

 

 

CONTE

 

 

 

 

Type of gas

“ W.C.

“ W.C.

PSI

F

EXTERNAL STATIC PRESSURE

PRESSION STATIQUE EXTERIEURE

Maximum gas pressure

warning

When leak testing pressures that are above 14 in. wg (3.5 kPa), close the field installed shutoff valve, disconnect the furnace and gas train from the gas supply line and plug the supply line before testing.

important

All piping should be clean and free of any foreign matter. Foreign material entering the gas train can damage the valves, regulators and burner.

important

Do NOT connect the unit to gas types other than what is specified and do NOT connect the unit to gas pressures that are outside of the pressure range shown on the label.

NOTE

When connecting the gas supply, the length of the run must be considered in determining the pipe size to avoid excessive pressure drop. Refer to a Gas Engineer’s Handbook for gas pipe capacities.

Direct Gas Nameplate

2.Install Additional Regulator if Required

When the supply gas pressure exceeds the maximum gas pressure shown on the direct gas nameplate, an additional regulator (by others) is required to reduce the pressure. The regulator must have a listed leak limiting device or it must be vented to the outdoors.

NOTE

The regulator located inside the unit is used to adjust the unit’s maximum output temperature.

3. Connect the Supply Gas Line

A manual shut off valve (gas cock), 1/8 in. plugged test port and 6 in. drip leg must be installed prior to the gas train. The valve and the test port must be accessible for the connection of a test gauge. Supply gas connections must be made by a qualified installer and are not furnished by manufacturer.

To

Controls

Gas Cock

Ground Joint Union

From

Gas 1.Determine the Supply Gas Requirements

Supply

1/8 in. Plugged Tap

2.Install Additional Regulator if Required 6 in. Trap

Supply Gas Line

8 DGX Industrial Space Heating

®

Image 8
Contents General Safety Information 2.Do not touch electrical switchesIf you smell gas 1.Open windows 3.Extinguish any open flameInspection and Maintenance during Storage ReceivingUnpacking HandlingTable of Contents Clearance to Combustibles / Service ClearancesInstallation TroubleshootingInstallation of Indoor Unit 1. Install Hangers2. Install Unit 3. Seal Wall OpeningInstallation of Arrangement DB / HZ 1.Install Curb and/or Equipment Supports2. Install Ductwork 4. Install UnitInstallation of Diffuser and Remote Panel TSCP 1. Install Diffuser2. Install TSCP AirflowInstallation of Electrical Wiring 1.Determine the Size of the Main Power Lines3.Connect the Main Power 4. Wire the Optional Convenience OutletInstallation of Gas Piping 2.Install Additional Regulator if Required1.Determine the Supply Gas Requirements 3. Connect the Supply Gas LineStart-Up- Blower 4. Pipe the Optional Vent Line5. Test the System for Leaks Pre Start-UpCheck5.Air Volume Measurement and Check 2.Check the Blower Rotation3. Check for Vibration 4. Motor CheckStart-UpDirect Gas Start-UpDirect Gas • 100% Outside Air1. Check the Supply Gas Pressure 4a. Set the Burner Air Pressure DifferentialStart-UpDirect Gas 50/50 Recirculation 4b. Set the Burner Air Pressure Differential5. Set the Low Fire Time Delay 6. Set the Maximum Firing RateStart-UpDirect Gas continued Regulators and Modulating Valves7. Set the Minimum Firing Rate 8. Set Daytime Temperature11.Flame Signal Check 9. Set Nighttime Temperature10.Program the 7 Day Time Clock Flame Signal CheckWithout 7-DayTimer 1.Switch S2 in Summer Mode2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceOperation - Electrical Sequence With 7-DayTimer 1.Switch S2 in Summer Mode2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceTroubleshooting Blower Does Not OperateTurn Supply Switch S2 On ResetMotor Overamps TroubleshootingReference Blower Start-Up- Step #5 Reference Blower Start-Up- Step #2Insufficient Airflow Too Much AirflowTroubleshooting Reference Filters in the Maintenance sectionReference Bearings in the Maintenance section Excessive Noise or VibrationTroubleshooting Heater Does Not Operate TroubleshootingTurn Heat Switch S4 On Wire Heat Switch S4Troubleshooting Uncross wires and reconnectIf problems remain, consult the factory Heater Does Not OperateTroubleshooting Adjust drives as neededHeater Does Not Operate Reference Direct Gas Start-Up- Step #11Maintenance - Routine Snow AccumulationMotors WheelsBearings FiltersMaintenance - Fall High LimitBurner Gas TrainDGX Industrial Space Heating ReferenceTypical Gas Train Layout 400 – 800 MBH Dirty Filter Switch Typical Control Center LayoutReference 28 DGX Industrial Space HeatingStart-UpChecklist Typical setting 5 minutes 45ºFTypical setting varies ReferenceMaintenance Log Maintenance Log Warranty Copyright 2012 Greenheck Fan Corporation