Greenheck Fan Part #470655 manual Bearings, Filters

Page 25
Bearings

Bearings

The bearings for manufacturer fans are carefully selected to match the maximum load and operating conditions of the specific class, arrangement and fan size. The instructions provided in this manual and those provided by the bearing manufacturer will minimize any bearing problems.

IMPORTANT

Lubricate bearings prior to periods of extended shutdowns or storage and rotate shaft monthly to aid in corrosion prevention. If the fan is stored more than three months, purge the bearings with new grease prior to start-up.

Recommended Bearing Lubrication Schedule (in Months*)

Fan

 

Bearing Bore Size (inches)

 

RPM

12 - 1

118 - 112

158 - 178

11516 - 2316

2716 - 3

250

6

6

6

6

6

 

 

 

 

 

 

500

6

6

6

5

4

 

 

 

 

 

 

750

6

5

4

3

3

1000

5

3

2

1

1

1250

5

3

2

1

1

1500

5

2

1

1

0.5

2000

5

1

1

0.5

0.25

*Suggested initial greasing interval is based on 12 hours per day operation and 150°F maximum housing temperature. For continuous (24 hour) operation, decrease greasing interval by 50%

If extended grease lines are present, relubricate while in operation, only without endangering personnel.

For ball bearings (operating) relubricate until clean grease is seen purging at the seals. Be sure not to unseat the seal by over lubricating.

For ball bearings (idle) add 1-2 shots of grease up to 2 inch bore size, and 4-5 shots above 2 inch bore sizes with a hand grease gun.

For roller bearings add 4 shots of grease up to 2 inch bore size, and 8 shots for 2-5 inch bore size with a hand grease gun.

Adjust relubrication frequency based on condition of purged grease.

A high quality lithium based grease conforming to NLGI

Grade 2 consistency, such as those listed here:

Mobil 532

Texaco Multifak #2

B Shell Alavania #2

Mobilux #2

Texaco Premium #2

Exxon Unirex #2

Filters

Filter maintenance is generally limited to cleaning and replacement.

If aluminum mesh filters are installed, they can be washed in warm soapy water.

An adhesive spray can be added to aluminum mesh filters to increase their efficiency.

If disposable filters are installed, they can be checked by holding up to a light source. If light cannot pass through the filter, it should be replaced.

IMPORTANT

When reinstalling filters, be sure to install them with the airflow in the correct direction. An airflow direction arrow is located on the side of the filters.

IMPORTANT

Replacement filters should be from the same manufacturer and the same size as the original filters provided with the unit.

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DGX Industrial Space Heating 25

Image 25
Contents 2.Do not touch electrical switches General Safety InformationIf you smell gas 1.Open windows 3.Extinguish any open flameReceiving Inspection and Maintenance during StorageUnpacking HandlingClearance to Combustibles / Service Clearances Table of ContentsInstallation Troubleshooting1. Install Hangers Installation of Indoor Unit2. Install Unit 3. Seal Wall Opening1.Install Curb and/or Equipment Supports Installation of Arrangement DB / HZ2. Install Ductwork 4. Install Unit1. Install Diffuser Installation of Diffuser and Remote Panel TSCP2. Install TSCP Airflow1.Determine the Size of the Main Power Lines Installation of Electrical Wiring3.Connect the Main Power 4. Wire the Optional Convenience Outlet2.Install Additional Regulator if Required Installation of Gas Piping1.Determine the Supply Gas Requirements 3. Connect the Supply Gas Line4. Pipe the Optional Vent Line Start-Up- Blower5. Test the System for Leaks Pre Start-UpCheck2.Check the Blower Rotation 5.Air Volume Measurement and Check3. Check for Vibration 4. Motor CheckStart-UpDirect Gas • 100% Outside Air Start-UpDirect Gas1. Check the Supply Gas Pressure 4a. Set the Burner Air Pressure Differential4b. Set the Burner Air Pressure Differential Start-UpDirect Gas 50/50 Recirculation5. Set the Low Fire Time Delay 6. Set the Maximum Firing RateRegulators and Modulating Valves Start-UpDirect Gas continued7. Set the Minimum Firing Rate 8. Set Daytime Temperature9. Set Nighttime Temperature 11.Flame Signal Check10.Program the 7 Day Time Clock Flame Signal Check1.Switch S2 in Summer Mode Without 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG Sequence1.Switch S2 in Summer Mode Operation - Electrical Sequence With 7-DayTimer2.Switch S2 in Winter Mode 3.Flame Safeguard FSG SequenceBlower Does Not Operate TroubleshootingTurn Supply Switch S2 On ResetTroubleshooting Motor OverampsReference Blower Start-Up- Step #5 Reference Blower Start-Up- Step #2Too Much Airflow Insufficient AirflowTroubleshooting Reference Filters in the Maintenance sectionTroubleshooting Excessive Noise or VibrationReference Bearings in the Maintenance section Troubleshooting Heater Does Not OperateTurn Heat Switch S4 On Wire Heat Switch S4Uncross wires and reconnect TroubleshootingIf problems remain, consult the factory Heater Does Not OperateAdjust drives as needed TroubleshootingHeater Does Not Operate Reference Direct Gas Start-Up- Step #11Snow Accumulation Maintenance - RoutineMotors WheelsFilters BearingsHigh Limit Maintenance - FallBurner Gas TrainTypical Gas Train Layout 400 – 800 MBH ReferenceDGX Industrial Space Heating Typical Control Center Layout Dirty Filter SwitchReference 28 DGX Industrial Space HeatingTypical setting 5 minutes 45ºF Start-UpChecklistTypical setting varies ReferenceMaintenance Log Maintenance Log Copyright 2012 Greenheck Fan Corporation Warranty